Hardware Simulation Software: Circuits, Boards, and Mechanical Parts

Flux is an AI hardware engineer. Ask it to simulate your circuit, your routed board, the air in your enclosure, or the load on a bracket. Flux sets up the simulation from your project, runs it, and returns the plots and values in the chat.

Crosstalk analysis on a routed circuit board

Order from your favorite manufacturers

How simulation works in Flux

Flux simulation workflow for a circuit design

Ask

Open the Chat panel and describe the analysis. Name the circuit, net, part, or assembly, the conditions, and the result you need.

Example: “Simulate the airflow and the temperature inside this enclosure with the fan at full speed.”
Electromagnetic field map of a routed board

Run

Flux sets up the simulation from your project data and runs it. You get plots and values with units and locations.

Example: “Analyze the USB differential pair on this board. Report its impedance, crosstalk, and eye diagram.”
Crosstalk analysis on a routed circuit board

Compare

Change the design and run the same analysis again. Ask Flux to compare the results and explain how the values and plots changed.

Example: “Compare the deflection of the old bracket and the new bracket with the same load.”

What you can simulate in Flux

Circuit schematic for a second-order Sallen-Key filter

Circuit simulation (SPICE)

Run SPICE simulations on the schematic in your project or on a circuit you describe. Flux returns operating points, AC and DC sweeps, transient waveforms, and frequency response.

Example: “Run an AC sweep of the output filter in this schematic from 10 Hz to 1 MHz. Plot the output gain and phase.”
S-parameter plot for a routed circuit board

Electromagnetic and RF simulation

Analyze routed copper and antennas. Flux reports S-parameters, impedance, time-domain reflectometry, field maps, and the gain, efficiency, and radiation pattern of an antenna.

Example: “Simulate the antenna feed on this board at 2.45 GHz and report S11.”
Signal and power integrity simulation for a PCB

Signal and power integrity

Check high-speed pairs for impedance, crosstalk, and eye diagrams. Analyze the power delivery network for PDN impedance, IR drop, and plane resonance, and let Flux select the decoupling capacitors.

Example: “Choose decoupling capacitors for a 50 mΩ target impedance on the 1.2 V rail.”
PCB thermal simulation

PCB thermal simulation

Give Flux the operating conditions, or the power of each component. Flux calculates the component powers from the datasheets and returns component temperatures and a heat map of the board.

Example: “Estimate PCB temperatures at 12 V input and 1.5 A load. Show component temperatures and the heat map.”
Mechanical design of a bracket in a CAD project

Stress and mechanical analysis

Analyze stress, deflection, and heat conduction in a part or an assembly. Flux also checks fit and clearance and calculates mass, center of mass, and inertia.

Example: “Analyze the deflection and stress in this bracket under a 40 N load. Use 6061-T6 aluminum and report the peak values with their locations.”
Cross-section of airflow through a device enclosure

Airflow and liquid cooling simulation

Simulate air flow and heat transfer inside an enclosure, around a board, or around a product. Include vents, fans, and heatsinks, or describe a cold plate for liquid cooling. Flux reports peak temperatures, flow rates, and pressure drops.

Example: “Simulate the airflow and the temperature inside this enclosure with the fan at full speed and the vents on the side wall.”
A purple enclosure with a relay board on an ESD mat, with bench power supplies and an oscilloscope behind it

Power, battery, and motor analysis

Calculate a power budget for each rail. Get the voltage under load, C-rate, run time, and heat of a battery pack. Size a motor and gearbox, and check the motor driver on the board.

Example: “Estimate the run time of a 2S 18650 pack for this robot's load profile. Report voltage sag, C-rate, and pack temperature rise.”
Drone flight controller board inside its enclosure in the Flux 3D view

Robot motion and drone flight

Check the reach, self-collision, and joint loads of a robot, or simulate its motion with physics. Simulate the hover, forward flight, endurance, and gust response of a drone or aircraft.

Example: “Check the reach and peak joint torques of this robot arm with a 2 kg payload.”

Why simulate in Flux

Uses your project data

Flux reads the schematic, the routed board, the stackup, and the 3D parts from your project. You do not export or rebuild the model.

Electronics and mechanical in one place

Simulate the board, the enclosure, and the moving parts of the same device, in the same project.

Compare every change

Run the same analysis after a design change and ask Flux to explain what changed.

Bring your measurements

Upload Touchstone S-parameter files from a measurement or a vendor, and compare them with the simulated board.

Checks before you order

Flux checks the design with simulation and design rule checks before your engineers review it and order the parts.

Part of your Flux plan

Your Flux plan includes the editor, mechanical CAD, parts data, simulation, and manufacturing files.

Why engineers switch to Flux

Loved by engineers pushing hardware design forward.

"As a startup founder building an IoT device for construction machinery, I took my product from concept to production entirely in Flux with no external EE help. We even raised $187K on Indiegogo. Flux made it possible."

Tim Wagner

Founder of DirtyDevices

"Next-Generation EDA; Absolutely phenomenal support and design experience. Added value with the post-design reviews before manufacturing"

Nabhan Fakrudin

PhD researcher in CTS

"Flux with its AI will enable more people to design their own hardware. Seeed is gladly joining the efforts by bringing the latest open hardware designs to Flux public library!"

Eric Pan

Founder and CEO of Seeed Studio

Frequently Asked Questions

Start with an idea. Finish with a product.