Prepared the PCBWay DFM submission materials and regenerated the STEP model. I can’t submit to PCBWay directly from Flux, but these files are ready for you to upload to PCBWay’s rigid-flex/HDI quote channel for engineering feedback.
I’ll inspect the current PCB state, determine whether placement, routing, or both need work, then run the appropriate auto-layout operations and verify the applied result.
Blocked: your account currently has no available ACUs, so AI inspection and auto-layout operations are unavailable.
Current known project state:
6-layer rigid-flex working layout.
AD5940 support placement previously reorganized.
PCBWay HDI-oriented rules applied.
Last verified state had 24 unresolved airwires.
No PCB changes were made in this session. Remaining work is to inspect the latest board state, determine whether placement and/or routing is needed, run auto-layout, apply the result, and verify DRC once ACUs are available.
Neura Vital Patch is a flexible/rigid-flex wearable biosensing patch inspired by the provided prototype image. The design combines BLE wireless telemetry, a single-cell LiPo power system, ECG/heart-rate sensing, PPG optical sensing, electrochemical lactate/glucose sensing, pressure/contact sensing, motion sensing, and FPC/electrode interfaces.
Intended Use
Intended as a biomedical-grade development architecture, not a released diagnostic design.
Worn on skin as a flexible patch with embedded electrodes and microfluidic/electrochemical interfaces.
Battery-powered during sensing. USB-C is for charging/programming and must trigger patient-signal disable/disconnect.
Clinical claims for diagnostic ECG, blood glucose, lactate, SpO2, or blood pressure require later safety, regulatory, and clinical validation.
What the Device Should Do
Acquire ECG biopotential signals for heart-rate/rhythm research.
Acquire optical PPG for heart-rate/contact-quality research.
Acquire electrochemical lactate and glucose electrode signals through AD5940-class potentiostat/electrochemical AFE circuitry.
Monitor contact/pressure using a 0–300 mmHg / 40 kPa digital gauge pressure sensor.
Track motion for artifact rejection.
Report data over BLE using an nRF52840 module.
Monitor battery state of charge and support USB-C LiPo charging.
Prevent patient-applied sensing from remaining active while USB is attached.
Main Features
BLE wireless MCU: Raytac MDBT50Q-1MV2 / nRF52840 module.
USB-C sink charging input.
BQ24074 power-path LiPo charger.
TPS63031 3.3 V buck-boost rail.
LDK130 adjustable 1.8 V rail for MAX30102 core supply.