Sensor Wiring Setup
Thought for 3 sec
Work done
- Integrated the two native PC817 homing sensor channels with labeled X/Y sensor terminals, 10kΩ pullups, 100nF filters, 4.7kΩ status LED resistors, Nano D9/D10 outputs, and a single 0Ω star link between
GND_24VandGND_LOGIC. - Preserved the 100 mm × 152 mm, 2-layer board and placed the new/updated sensor parts in the connector area with no placement overlap or out-of-bounds issues.
- Applied the required 1.6 mm copper spacing rule conservatively and documented the implementation in Homing Sensor Integration Audit.
- ✅ Native X/Y sensor circuitry integrated and connected to
+24V_SENSOR/GND_24V. - ✅
LIMIT_X_NETconnects to Nano D9;LIMIT_Y_NETconnects to Nano D10. - ✅ Sensor terminals are documented as BRN/BLU/BLK and filters/status LEDs are included.
- ✅ Board size and 2-layer stackup are preserved.
- ❌ Final layout DRC is not clean: airwires and overlapping copper remain after the stricter spacing rule, so the board is not fabrication-ready yet.
Run routing cleanup/autoroute for the updated board, then re-check DRC until the airwire and copper-clearance issues are cleared. I can continue with PCB routing/cleanup guidance next.
Route sensor nets
Review DRC violations
Verify clearance rule
Prepare Gerbers
Update audit doc
Refine this doc
Ask about this doc
Terminal Block Upgrade Validation
Scope
Updated required Jerky Robot V3 external wire terminal blocks to pluggable male/female PCB screw terminal blocks while preserving designators, pin counts, and net mappings.
Required connectors
Table
| Designator | Positions | Selected style / MPN | Preserved net mapping |
|---|---|---|---|
| X_SENSOR_CONN | 2 | Phoenix Contact 1757242, 5.08 mm pluggable male PCB header with removable female plug | Pin 1 = +24V, Pin 2 = X_SENSOR_RAW |
| Y_SENSOR_CONN | 2 | Phoenix Contact 1757242, 5.08 mm pluggable male PCB header with removable female plug | Pin 1 = +24V, Pin 2 = Y_SENSOR_RAW |
| 5V_RAIL | 2 | Phoenix Contact 1729018, pluggable male PCB header with removable female plug | Pin 1 = +5V, Pin 2 = GND |
| 24V_RAIL | 2 | Phoenix Contact 1729018, pluggable male PCB header with removable female plug | Pin 1 = +24V, Pin 2 = GND |
| X_MOTOR_CONNECTOR | 6 | Phoenix Contact 1757284, 5.08 mm pluggable male PCB header with removable female plug | Pins 1/3/5 = +5V, Pin 2 = X_PUL / Nano D2, Pin 4 = X_DIR / Nano D5, Pin 6 = ENA / Nano D8 |
| Y_MOTOR_CONNECTOR | 6 | Phoenix Contact 1757284, 5.08 mm pluggable male PCB header with removable female plug | Pins 1/3/5 = +5V, Pin 2 = Y_PUL / Nano D3, Pin 4 = Y_DIR / Nano D6, Pin 6 = ENA / Nano D8 |
| RELAY_MODULE_CONN | 3 | Phoenix Contact 1757255, 5.08 mm pluggable male PCB header with removable female plug | Pin 1 = +5V, Pin 2 = RELAY_IN / Nano D11, Pin 3 = GND |
Layout update
The required pluggable terminal blocks were grouped on the right board edge as a vertical cable-management row. ESP32 and Nano were kept edge-accessible for USB access, with ESP32 antenna/USB clearance maintained.
Verification results
- Connector pin counts and net mappings were verified after replacement.
- RELAY_MODULE_CONN was replaced and rewired to +5V, RELAY_IN, and GND.
- Missing-footprint and overlapping-copper checks are clean.
- Intentional unused ESP32 GPIO2/GPIO4 pins were marked no-connect.
- Remaining checks: airwires are still present because the board has not been routed; Nano VIN still reports as an unconnected power input even though this design powers Nano through the +5V pin and leaves VIN intentionally unused.
Remaining work before fabrication
Route the PCB (or run Auto-Route in the UI) and re-run airwire checks. If desired, resolve the Nano VIN ERC warning by using a Nano symbol/model variant where VIN is not treated as a required power input, or leave it documented as intentionally unused.
Scope
Required connectors
Layout update
Verification results
Remaining work before fabrication
