Sensor Wiring Setup
Thought for 3 sec
Work done
- Integrated the two native PC817 homing sensor channels with labeled X/Y sensor terminals, 10kΩ pullups, 100nF filters, 4.7kΩ status LED resistors, Nano D9/D10 outputs, and a single 0Ω star link between
GND_24VandGND_LOGIC. - Preserved the 100 mm × 152 mm, 2-layer board and placed the new/updated sensor parts in the connector area with no placement overlap or out-of-bounds issues.
- Applied the required 1.6 mm copper spacing rule conservatively and documented the implementation in Homing Sensor Integration Audit.
- ✅ Native X/Y sensor circuitry integrated and connected to
+24V_SENSOR/GND_24V. - ✅
LIMIT_X_NETconnects to Nano D9;LIMIT_Y_NETconnects to Nano D10. - ✅ Sensor terminals are documented as BRN/BLU/BLK and filters/status LEDs are included.
- ✅ Board size and 2-layer stackup are preserved.
- ❌ Final layout DRC is not clean: airwires and overlapping copper remain after the stricter spacing rule, so the board is not fabrication-ready yet.
Run routing cleanup/autoroute for the updated board, then re-check DRC until the airwire and copper-clearance issues are cleared. I can continue with PCB routing/cleanup guidance next.
Route sensor nets
Review DRC violations
Verify clearance rule
Prepare Gerbers
Update audit doc
Refine this doc
Ask about this doc
Jerky Robot V3 Final Update Status
Completed
- Removed
HX711_CONNbecauseU5(HX711) is onboard. - Replaced the ambiguous external
SD_CONNheader withMICROSD_SOCKET(ST-TF-003A) as an onboard microSD socket. - Wired
MICROSD_SOCKETto ESP32 SPI:CS→SD_CS/ ESP32GPIO10SCK→SD_SCK/ ESP32GPIO12DO→SD_MISO/ ESP32GPIO13DI→SD_MOSI/ ESP32GPIO11VCC→+3V3- grounds and shield →
GND
- Added
RELAY_OUTPUT_CONN(Phoenix Contact 1987737) as a 3-position terminal block:- Pin 1 →
RELAY_NO - Pin 2 →
RELAY_COM - Pin 3 →
RELAY_NC
- Pin 1 →
- Confirmed
Y_SENSOR_CONNexists in schematic and has a PCB footprint. - Reorganized PCB placement on the existing 100 mm × 152 mm, 2-layer board:
- External cable/terminal connectors are grouped on the right edge.
ESP32is at a board edge with USB/antenna access intent preserved.NANOis at a board edge for USB access.MICROSD_SOCKETis placed near ESP32.- HX711 and sensor opto sections are grouped near their related connectors/signals.
Verification Results
- Board size remains 100 mm × 152 mm.
- Stackup remains Standard 2 Layer.
- Missing footprint check passes.
- Overlapping copper check passes after placement.
- ERC floating-pin check passes.
- ERC single-pin-net check passes.
- DRC still reports 96 airwires, meaning the board still needs trace routing before manufacturing output is ready.
Remaining Work
- Route the remaining airwires using Flux routing/manual routing.
- Re-run DRC after routing.
- Confirm antenna keepout visually in the PCB editor, especially copper exclusion near the ESP32 antenna end.
Completed
Verification Results
Remaining Work
