Smart Espresso Scale

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Layout Verification Notes — Smart Espresso Scale

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Board set to compact 50 x 80 mm rounded rectangle. Stackup set to Standard 4 Layer.
Completed the PCB layout pass: the board is 50 × 80 mm, 4-layer, placed with the ESP32 antenna intentionally overhanging the top edge, and fully routed with no airwires/overlap/dangling/invalid-layer errors remaining.
Open items:
  • U1 still reports a body-over-edge warning; this is intentional for the ESP32 antenna keepout.
  • BOM still needs final MPNs for generic resistors/capacitors, L3 inductor, and J4 header; TP1–TP4 were excluded from BOM/PnP.
  • Routing used 0.1 mm traces to enter fine-pitch parts, so power paths should be widened/poured before manufacturing.
I documented the verification details in Layout Verification Notes.
Suggested next steps:
  1. Select final passive/inductor/header MPNs.
  2. Widen/pour VBUS, BAT, SYS, REG_IN, and 3V3 power paths.
  3. Verify antenna keepout visually/mechanically.
  4. Export Gerbers/BOM/PnP once BOM MPNs are finalized.
Finalize BOM and power
Select final MPNs
Widen power paths
Verify RF keepout
Run manufacture export
J1
U4
U3
J5
U1
R5
Resistance
2.94kΩ
R10
Resistance
10kΩ
R15
Resistance
10kΩ
R16
Resistance
10kΩ
R21
Resistance
330kΩ
R1
Resistance
5.1kΩ
R8
Resistance
1.5kΩ
R7
Resistance
46.4kΩ
R20
Resistance
1MΩ
R14
Resistance
4.7kΩ
R2
Resistance
5.1kΩ
R9
Resistance
10kΩ
R6
Resistance
10kΩ
R19
Resistance
100Ω
R17
Resistance
10Ω
R4
Resistance
3.57kΩ
R13
Resistance
4.7kΩ
R12
Resistance
10kΩ
R11
Resistance
10kΩ
R18
Resistance
100Ω
R3
Resistance
3.09kΩ
C16
Capacitance
100nF
TP4
C10
Capacitance
1uF
J4
C7
Capacitance
10uF
C1
Capacitance
10uF
C17
Capacitance
10uF
C2
Capacitance
10uF
J3
F1
J2
C8
Capacitance
10uF
TP3
C4
Capacitance
10uF
SW1
C3
Capacitance
22uF
TP1
SW2
TP2
C9
Capacitance
100nF
SW5
C12
Capacitance
10uF
C13
Capacitance
100nF
C6
Capacitance
10uF
C14
Capacitance
10nF
C11
Capacitance
10uF
C15
Capacitance
100nF
C5
Capacitance
100nF
SW4
D2
D3
L3
Inductance
1.5uH
D1
SW3
U2

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Technical Construction File Notes — Smart Espresso Scale
Status
Draft design-stage notes; not a certification package.
Applicable Areas
  • FCC Part 15 / CE RED likely applicable due to ESP32-C3 WiFi/BLE module.
  • Battery charging safety review applicable due to USB-C LiPo charging.
Wireless Technology Summary

Table


ModuleMPNTechnologyAntennaNotes
U1ESP32-C3-WROOM-02-N4WiFi 2.4GHz + BLEIntegrated PCB antennaUse module datasheet antenna keepout; confirm regional modular approvals before production.
Required Documentation Checklist
  • Draft block diagram: in Project Specification.
  • Draft BOM source: current schematic.
  • Draft firmware outline: Firmware Starter.
  • Final schematic PDF after review.
  • Final PCB layout/Gerbers after layout.
  • ESP32-C3 module FCC/CE grant/certification evidence.
  • Accredited EMC/RF test reports.
  • Final user manual and labeling.
RF Design Notes
  • Place ESP32 module antenna at board edge.
  • Keep copper, traces, vias, and components out of the antenna keepout on all layers.
  • Do not place the load-cell analog front end or switching regulator near the antenna region.
Safety / Battery Notes
  • Use a protected 1S LiPo pack unless a future revision adds on-board cell protection.
  • BQ24074 TS is currently fixed by a 10k resistor; this does not measure battery temperature.
  • Charge current is set to approximately 250mA. Confirm it is <= battery manufacturer recommended charge rate.
Open Items
  • Confirm exact ESP32-C3-WROOM-02-N4 certification IDs for target markets.
  • Confirm enclosure ingress/splash strategy for espresso-counter use.
  • Review product labeling and user safety warnings before manufacturing.
  • Status

  • Applicable Areas

  • Wireless Technology Summary

  • Required Documentation Checklist

  • RF Design Notes

  • Safety / Battery Notes

  • Open Items

Smart Espresso Scale thumbnail
Battery-powered smart espresso scale with BLE/WiFi-capable MCU, load-cell measurement, OLED interface, USB-C charging, and debug/programming access.

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