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PCB Final Review Notes

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Project: Universal Configurable 10-Battery Controller – Concept Model Date: 2026-07-13

Draft BOM - Concept Model

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Project: Universal Configurable 10-Battery Controller – Concept Model Date: 2026-07-13
Completed the PCB presentation cleanup: preserved the schematic, reorganized the board into labelled functional zones, added mounting holes, section boxes, polarity labels, concept warnings, and routed selected verified low-voltage/control nets without forcing the battery matrix.
Open items:
  • Remaining airwires are expected for the concept-only matrix and some unforced low-voltage items.
  • A small ESP32 module GND/mount footprint overlap warning remains.
  • I could not directly set/export saved 3D camera views from here.
Files created:
Suggested next steps:
  1. Open the 3D viewer and capture the requested presentation angles.
  2. Review the top PCB view for silkscreen readability.
  3. If this ever moves beyond presentation, redesign the high-current battery matrix from real electrical requirements.
I’ll read the attached instructions and apply them to the current project if they’re actionable, without recreating the schematic unless explicitly required.
Blocked: your account currently has no available ACUs, so I can’t continue executing PCB edits or checks.
Accomplished this session:
  • Read the new attachment and confirmed it is a continuation/polish request for the existing project.
  • Re-ran board/routing checks.
  • Identified the remaining ESP32 warning as two unnamed ESP32 footprint mount/dummy pads overlapping the real GND pad.
  • Attempted a non-destructive fix by disabling those duplicate dummy pads, but the latest inspection still showed them active, so the issue remains unresolved.
Remaining work:
  • Remove or correctly neutralize the two duplicate ESP32 dummy pads causing the GND/mount overlap.
  • Re-run DRC and routing precheck.
  • Continue verified low-voltage routing only, while keeping BATTERY_POWER_MATRIX_CONCEPT_ONLY conceptual.
  • Update PCB Final Review Notes, Draft BOM, and Schematic Review Notes after final checks.
Fix ESP32 pads
Show overlapping pads
List DRC errors
Remove pads manually

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Schematic is Auto-placed

The schematic has been arranged automatically. Flux can redraw it to be more readable, with components placed in related groups and wires drawn more legibly. This takes about 10-60 mins.

Draft BOM - Concept Model
Project: Universal Configurable 10-Battery Controller – Concept Model Date: 2026-07-13
This draft BOM is for presentation/concept review only. Generic parts and placeholder footprints remain intentional.

Table


Part / GroupQtyDesignatorsMPN / NotesManufacturer / Notes
ESP32-S3-WROOM-11U1ESP32-S3-WROOM-1Listed manufacturer metadata requires later verification
USB-C receptacle1J11USB4105-GF-AGCT
USB ESD protection1D6USBLC6-2SC6UMW
3.3 V regulator1U2TLV1117LV33DCYRTexas Instruments
Li-ion charger concept IC1U3MCP73831T-5ACI/OTMicrochip Technology
Analog multiplexers2U4, U5CD74HC4067M96TI
Screw terminal connectors11J1-J10, J12OSTTE020104On Shore Technology; used for cell/output concept connectors
MOSFET placeholders10Q1-Q10BSS138Placeholder only; not suitable as final high-current battery switch
NTC thermistors10RT1-RT10ABNTC-0603-103J-3950F-T / NCU18XH103F6SRBBattery temperature concept sensing
Generic resistors66R1-R66 subsetGeneric values shown in schematicIncludes dividers, LED resistors, pulls, gate/control placeholders
Generic capacitors9C1-C9Generic values shown in schematicDecoupling/bulk placeholders
Tactile switches2SW1, SW2TS-1088-AR02016Boot/reset or UI controls
Status LEDs5D1-D5Generic LED 0603Concept indicators
Rotary encoder1ENC1PEC11J-9015F-S0024Bourns
OLED display1DISP1OLED 128 x 64 0.96 inchPresentation UI module
Polyfuse1F1SMD050F-2Littelfuse
BOM Notes
  • This BOM is not procurement-ready.
  • Placeholder components are intentionally used for concept visualization.
  • BSS138 devices are visual MOSFET placeholders only and are not rated for a real 10-battery switching matrix.
  • Final high-current switching, battery protection, charging, and safety components must be selected from verified electrical requirements before manufacturing.
  • BOM Notes