Pixel 7 Car Power Mod

I’ll retry the complete datasheet and circuit audit now, covering every active device, the full power path, fault cases, thermal limits, and the 46 × 80 × 5 mm envelope. I’ll save the detailed pass/fail report in the project files and make no circuit changes unless a separate correction step is warranted.
Created a project doc

Full Datasheet and Circuit Validation

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Project: Pixel 7 USB-C Battery Emulator Validation type: Read-only schematic/BOM/connectivity/datasheet review
Full datasheet and circuit validation completed. Current verdict: FAIL—do not connect this revision to the phone yet. The main blockers are the undersized LM5176 current shunt, inadequately driven Q8, unverified charge-back protection, provisional compensation/capacitors, and oversized PCB.
Detailed calculations, component-by-component results, citations, and corrections are in Full Datasheet and Circuit Validation.
Suggested next steps
  1. Correct the safety/blocker findings.
  2. Revalidate the revised power stage and fault protection.
  3. Then redesign the PCB for the 46 × 80 × 5 mm envelope.
Fix and revalidate
Fix blocker findings
Find better parts
Review capacitor choices
Update protection logic
Prepare compact layout
Q5
Q3
U2
Q2
Q4
TP1
R23
Resistance
22Ω
R18
Resistance
22Ω
R5
Resistance
22Ω
R4
Resistance
49.9kΩ
R6
Resistance
12mΩ
R3
Resistance
210kΩ
TP2
R15
Resistance
100kΩ
R9
Resistance
27.4kΩ
TP4
R19
Resistance
22Ω
R8
Resistance
83.7kΩ
R1
Resistance
6.49kΩ
R21
Resistance
22Ω
R7
Resistance
20kΩ
R12
Resistance
249kΩ
R13
Resistance
80.6kΩ
R24
Resistance
22Ω
R14
Resistance
261kΩ
R16
Resistance
100kΩ
R20
Resistance
22Ω
R10
Resistance
93.1kΩ
TP3
R2
Resistance
715kΩ
R17
Resistance
22Ω
R25
Resistance
22Ω
R11
Resistance
10kΩ
R22
Resistance
22Ω
C15
Capacitance
560pF
C10
Capacitance
100nF
C2
Capacitance
10nF
C20
Capacitance
22uF
C11
Capacitance
100nF
C25
Capacitance
330uF
C17
Capacitance
22uF
C18
Capacitance
22uF
C14
Capacitance
33nF
C19
Capacitance
22uF
C26
Capacitance
100nF
C6
Capacitance
10uF
C21
Capacitance
22uF
C13
Capacitance
75pF
C1
Capacitance
100nF
C24
Capacitance
330uF
C22
Capacitance
330uF
C7
Capacitance
10uF
C8
Capacitance
10uF
C23
Capacitance
330uF
C12
Capacitance
100nF
C5
Capacitance
10uF
C16
Capacitance
22uF
C27
Capacitance
10uF
C28
Capacitance
1nF
C9
Capacitance
1uF
D1
Q6
L1
Inductance
2.2µH
U4
U1
D3
D2
U3
Q1
Q7
Q8

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Pixel 7 USB-C Battery Emulator — Block Diagram
Functional architecture

Text


Pixel USB-C assembly (phone owns CC/PD)
  VBUS_TAP / GND
        |
        v
[30 V TVS + eFuse/hot-swap + reverse blocking]
        |
        v
[UVLO / inrush / current limit]
        |
        v
[4-switch synchronous buck-boost, 4.5–21 V -> 4.15 V]
        |
        +---- Kelvin VOUT_SENSE+ / VOUT_SENSE-
        |
        v
[low-profile ceramic/polymer transient buffer + OVP]
        |
        v
BMS_CELL+ / BMS_CELL- -> exposed cell-side pads of original Pixel battery BMS/flex

High-current return: BMS_CELL- -> converter PGND -> protected VBUS return -> GND tap.
The original BMS/flex gauge, authentication, and temperature interface remains connected to the phone.
Block sourcing decision record

Table


BlockReference classificationDecision
VBUS tap connector/test interfaceNoneReal low-profile connector/test-point parts from library
Input surge, inrush, UVLO, and reverse blockingNoneDatasheet-backed eFuse/hot-swap and TVS from scratch
High-current four-switch buck-boostNone pending broad reference searchUse a documented controller/reference circuit; import only if a focused matching block exists
Output OVP/current limit and capacitive bufferNoneDatasheet-backed protection plus generic low-profile passives
BMS cell-pad connector/test interfaceNoneReal low-profile connector/test-point parts from library
Explicit exclusions
  • No Li-ion/LiPo cell.
  • No CC pull-down resistors and no second USB-PD controller.
  • Emulator must not negotiate PD; the Pixel owns CC/PD.
  • Emulator/BMS must not back-drive USB VBUS.
  • Functional architecture

  • Block sourcing decision record

  • Explicit exclusions

Pixel 7 USB-C Battery Emulator

Pixel 7 USB-C Battery Emulator thumbnail
Low-profile USB-C VBUS-powered battery emulator for a Google Pixel 7, reusing the original battery BMS/flex. Targets 4.5–21 V input, full-performance transient support, no lithium cell, and a 46 × 80 × 5 mm maximum envelope.

Properties

Properties describe core aspects of the project.

Pricing & Availability

Distributor

Qty 1

Arrow

$11.42–$11.94

Digi-Key

$0.08–$0.13

HQonline

$1.97–$2.02

LCSC

$8.37–$8.43

Mouser

$24.26

TME

$2.50

Verical

$1.83–$2.22

Controls