Built the first schematic draft for the USB-C PDLC smart-film controller: USB-C 5 V input with CC resistors/protection, 3.3 V MCU control, LT8365 HV boost, HV MOSFET H-bridge, 1 kΩ output damping resistor, passive discharge, optional active discharge, keep-alive load, status LED, and SWD programming pads. I also created Project Specification, Architecture and Power Notes, and Firmware Requirements; schematic ERC/passive/missing-footprint checks showed no open issues in the checked categories.
Open items:
I had to stop because there are no available ACUs, so I can’t continue executing tasks right now.
PCB layout is not done yet; the current airwires are expected before routing.
The HV boost compensation and final output voltage settings need bench validation with the actual PDLC film capacitance.
The optional 90 VAC development setting should be treated cautiously because it reduces H-bridge/TVS voltage margin.
Suggested next steps:
Resume when ACUs are available and place the PCB on a ~35 mm × 50 mm board with separated USB/logic/HV/output zones.
Set layout clearances and HV keepout/marking rules.
Route the board and run DRC.
Create bring-up and firmware starter documentation from the actual pin map.
Wirelessly connects nets on schematic. Used to organize schematics and separate functional blocks. To wirelessly connect net portals, give them same designator. #portal
General Purpose Thick Film Standard Power
and High-Power Chip Resistor
47 kOhms ±5% 0.125W, 1/8W Chip Resistor 0805 (2012 Metric) Automotive AEC-Q200 Thick Film
Features:
- RMCF – standard power ratings
- RMCP – high power ratings
- Nickel barrier terminations standard
- Power derating from 100% at 70ºC to zero at +155ºC
- RoHS compliant, REACH compliant, and halogen free
- AEC-Q200 compliant
Compact USB-C 5 V smart film sample controller that generates a selectable 60–80 VAC bipolar output for up to about 1 ft² of PDLC film, with automatic 1 s clear / 1 s frosted cycling and safety-focused high-voltage design.