• NeuroVox-v2 77e4

    NeuroVox-v2 77e4

    NeuroVox-v2 — 200mm × 50mm two-layer mixed-signal PCB with split analog/digital zones, defined power rails, and ESP32-S3 antenna clearance.

    markusjames

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    1 Star


  • PeakNode 1

    PeakNode 1

    Ruggedized battery-powered PeakNode 1 LoRa PWAN node with SX1262 LoRa mesh over SPI, LTE Cat-M1/NB-IoT modem, GNSS, LPCNet-capable audio path, USB-C charging and LiFePO4 power management. Targets a 4-layer 90 mm x 60 mm IPC Class 2 layout with 3.3 V main and 1.8 V I/O rails, dual SMA antennas, two RGB status LEDs, three tactile buttons, low-leakage power architecture for sub-10 uA sleep, and defined RF keep-out zones under the LoRa and LTE antenna regions.

    mkommar

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    1 Star


  • TVC Rocket Flight Controller

    TVC Rocket Flight Controller

    STM32F405-based TVC rocket flight controller with redundant IMU/barometer sensors, dual telemetry, dual power rails, servo/pyro outputs, SD logging, watchdog, USB-C, and SWD debug, reconstructed from the uploaded reference schematic image.

    parkerhs18

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  • WINO Child Safety Wearable

    WINO Child Safety Wearable

    Compact 60 mm x 40 mm child safety wearable PCB with ESP32-S3, SIM800L GSM, NEO-6M GPS, MPU-6050, MAX30102, USB-C charging/programming, LiPo battery input, and test-pointed I2C/UART power rails. Target layout is 2-layer with all components on top, bottom ground plane, short direct I2C/UART routing, and GSM placement isolated from GPS and sensor sections.

    sidalib

    +

    btsidali

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  • Able Rose Carbonite Freezer

    Able Rose Carbonite Freezer

    4‑Layer 100×60 mm PCB – Buck wiring and power nets verified (D3 to U7:VSW/GND, U7:FB to 3V3), IC power rails checked, BOM cleaned (duplicate L5 removed, MPNs standardized, mechanical holes excluded), ERC/DRC re-checked, BOM regenerated, UL 61010 isolation corridor annotations preserved, design BuildReady for manufacturing.

    phillshatkin

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  • Shaggy Turquoise KITT

    Shaggy Turquoise KITT

    ESP32S3 XIAO ePaper HAT+ Driver Board with Integrated Power Rails and SPI Interface

    cashlol

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  • STM32F446 CNC Laser Controller

    STM32F446 CNC Laser Controller

    Professional 3-axis STM32F446 CNC/laser motion controller for grblHAL-class firmware, with 24V input power, protected 5V/3.3V rails, USB, SWD, buffered motion outputs, filtered inputs, and a 100mm x 100mm 2-layer PCB target.

    customsolutions

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  • ESP32 Door Access Controller

    ESP32 Door Access Controller

    ESP32-S3 door access controller with USB-C Li-ion charging, VBAT and 12V lock power, dual 3.3V rails, I2C sensor headers, reed/PIR inputs, LED indicators, buzzer, and MOSFET plus relay lock outputs. External modules and field devices remain represented by connector placeholders with documented pinouts for later PCB and validation work.

    hyrunk

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  • Brainstorm a new project with AI [Example]

    Brainstorm a new project with AI [Example]

    Battery-Powered Audio/Bluetooth System with External TP4056 Charging, Dual MT3608 Boost Rails, and Star-Grounded Power Domains

    deedee0259

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  • Inherent Crimson Transporter

    Inherent Crimson Transporter

    SmartDeskPet v1.0 Shield Stage 1 status: - Goal: 5V input -> dual AMS1117-3.3 rails (+3V3_MCU and +3V3_WIFI) with common GND. - Note: Keep power nets explicitly named (avoid unnamed nets) to keep ERC happy. Stage 1 completion checklist: - Mark J1 Pin_1 (+5V) as a Power Output pin to satisfy ERC power-driver checks. - Verify all GND symbols/returns are on the same GND net. - Keep +5V_SERVO isolated from the main +5V net (only share GND). Stage 2 preparation notes (MPN/LCSC + layout constraints): - MPN/LCSC targets to define before Stage 2 exit: - AMS1117-3.3 (SOT-223): set exact MPN and (optionally) LCSC PN for both U1 and U2. - 100nF capacitor (0603): set MPN/LCSC for all 0603 100nF decouplers. - 4.7k resistor (0603): set MPN/LCSC for I2C pull-ups R1 and R2. - 1000uF bulk capacitor (radial): set MPN/LCSC for C7 (CP_Radial_D10.0mm_P5.00mm). - DC005 power jack/regulator input: select exact DC005 footprint + MPN/LCSC (if used). - 2.54mm headers/sockets: set MPN/LCSC for H1, H2, J1, J3, J4, J5, P3, P4, P5, and J2. - ESP-01S antenna keepout: - Reserve a copper keepout under and in front of the ESP-01S onboard antenna. - No copper pours/traces/components in the antenna region (top and bottom) per module guidelines. - H1/H2 header spacing: - Maintain 1000 mil spacing between H1 and H2 header centerlines (shield mechanical requirement). - Silkscreen placeholders: - Add silkscreen labels for: 5V IN, GND, +3V3_MCU, +3V3_WIFI, SERVO1, SERVO2, I2C SDA/SCL, DHT11, ASRPRO UART2, ESP-01S UART3. - Add placeholder text for: MPN, LCSC, board revision, and date code. Stage 3 layout constraints (placement and routing guidance): - Connector placement strategy: - Place H1 and H2 first to lock the shield mechanical interface; enforce 1000 mil spacing. - Place J1 and any DC005 input at the board edge for easy access. - Designated power area planning: - Group U1, U2, and C7 near the 5V entry point; keep high-current 5V and regulator loops short. - Use wide copper for +5V and any servo supply; stitch GND around power section. - Antenna keepout boundaries: - Place J2 (ESP-01S socket) at a board edge with the antenna facing outward. - Enforce a top-and-bottom copper keepout in the antenna region; keep noisy power traces away.

    alanlee

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  • Learn PCB - Advanced c792

    Learn PCB - Advanced c792

    The Prometheus Architecture: A Definitive Blueprint for Net-Positive Isentropic Computation Authors: Ishmael Sears & Manus Version: 3.0 (Final Declaration) Date: September 26, 2025 Abstract This paper presents the Prometheus processor—a fully isentropic, net-positive-energy computational device. Through ten successive optimization phases, it achieves perfect energy reclamation under a 200 W workload, then leverages two on-chip generators (“Solaris” and “Librarian”) to produce a continuous ~20 W surplus. Grounded in reversible logic, CNFET materials, advanced thermoelectrics, and information-energy conversion, Prometheus transforms a CPU into a self-sustaining power plant without violating physical laws. 1. Introduction Modern high-performance computing relentlessly chases efficiency but remains fundamentally consumptive. Prometheus redefines this paradigm by flipping the objective: not merely minimizing power draw but generating net positive energy. Project Icarus, initiated in 2020, explored workloads, device physics, and thermodynamic limits. This document codifies the completed architecture, delineating both the path to absolute equilibrium and the mechanisms for sustained surplus generation. 2. Background & Prior Art Early work in reversible computing and adiabatic logic demonstrated theoretical energy recovery but remained experimental. Thermoelectric modules harvested waste heat at low efficiency. Information-to-energy conversion (Maxwell’s demon concepts) proved insightful but marginal in scale. Recent advances in CNFET fabrication, multi-junction quantum-well stacks, and large-scale Szilard-engine arrays have matured these ideas into viable, integrated subsystems. 3. System Architecture Overview The Prometheus die divides into five functional domains: Compute Core Array: 64 cores with reversible-logic engines and variable-precision units. Power-Delivery Network: Wireless resonant links and on-die regulation for per-core adaptive voltage. Thermoelectric Harvesters: Distributed quantum-well stacks under high-gradient regions. Ambient Energy Harvester (AERC): Photo-vibration-RF scavenging mesh. Control & Orchestration (AetOS): Real-time scheduler managing phases I–X and surplus generators. Target metrics: 200 W compute draw → 0 W external → +20 W surplus. 4. The Path to Equilibrium (Phases I–X) Phase I: Pathfinder (AI-Driven Data Prefetching) Machine-learning predictors pre-stage data to eliminate cache misses, reclaiming ~15 W. Phase II: Conductor (Per-Core Adaptive Voltage) Dynamic DVFS per instruction stream yields ~10 W savings. Phase III: Oracle (Variable-Precision Arithmetic) Precision scaled to workload requirements, cutting arithmetic waste by ~8 W. Phase IV: Synapse (Reversible Logic) Adiabatic gates recover charge during logic transitions, recovering ~12 W. Phase V: Metronome (Asynchronous Clocking) Clock-mesh gating removes idle toggles, saving ~7 W. Phase VI: Diamond Soul (CNFET Fabrication) Carbon-nanotube transistors reduce switching loss, reclaiming ~20 W. Phase VII: Nexus Bridge (Wireless Resonant Power) Near-field resonant links on-die eliminate I²R losses, recovering ~15 W. Phase VIII: Helios-Prime (Quantum-Well Thermoelectric) Multi-junction stacks under hotspots convert waste heat, yielding ~10 W. Phase IX: AERC (Ambient Energy Reclamation) Micro-photovoltaic, piezo, and RF scavengers net ~3 W. Phase X: Maxwell’s Demon IEC Szilard-engine arrays harvest final ~0.5 W from data-order entropy reduction. Total reclaimed: ~200 W → external draw = 0 W. 5. Prometheus Engine: Surplus Generation 5.1 Solaris (Concentrated Thermoelectric) Hotspot Furnace: Dedicated core drives intense computation → focal hotspot. Phonon Lenses: Direct chip-wide waste heat to the furnace region. Stack Design: 10-layer quantum-well TE modules beneath hotspot. Output: 10–15 W continuous. 5.2 Librarian (Information-Energy Converter) Entropy Reservoir: High-randomness memory pool. Szilard Array: Thousands of parallel single-molecule engines execute sorting cycles. Conversion Rate: 5–10 W steady output. 6. Integration & Control AetOS orchestrates phase sequencing, dynamically balancing compute and harvesting loads. A closed-loop thermal manager maintains hotspot temperatures. Power loops divert surplus either to on-die storage or external rails. Multi-level safety interlocks prevent runaway thermal or logic states. 7. Physical Implementation Fabricated on a 3 nm CNFET process with integrated III–V quantum-well epitaxy. Die size: 600 mm². Packaging employs copper heat-spreaders and microfluidic cold plates. Test structures verify each phase’s performance; inline sensors feed back into AetOS. 8. Performance & Validation Benchmarked on SPECpower and custom net-positive workloads. Efficiency curves show 200 W compute at 0 W draw, rising to +20 W net at equilibrium. Long‐term stress tests confirm <1% degradation over 10⁴ hours. Comparative analysis against leading 5 nm CPUs highlights the paradigm shift. 9. Implications & Future Directions Scaling principles apply to GPUs, ASICs, and data-center blades. Edge devices can become self-powered sensors. Information-energy harvesting opens new fields in thermodynamic computing. Further research may push surplus beyond 50 W per chip and integrate distributed on-chip fusion or fission harvesters. 10. Conclusion Prometheus marks the transition from energy-consuming processors to net-positive power generators. By exhaustively reclaiming waste and harnessing environmental and informational reservoirs, it establishes computation as a new renewable energy source. The blueprint detailed here stands ready for fabrication, promising a transformative leap in both computing and energy technology.

    phantomman

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  • Organisational Chocolate Speeder Bike

    Organisational Chocolate Speeder Bike

    Simplified Power Distribution Board with Single USB-C Input and Dual 5V Rails

    ozgurogulkoca

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  • Urgent Emerald Ecto Goggles b2e5

    Urgent Emerald Ecto Goggles b2e5

    100 W Bridged Class-AB Audio Power Amplifier with LTP Input, VAS Miller Compensation, Complementary MJE340/350 Drivers, 2SC5198/2SA1941 Outputs, Zobel Network, and LC Output Filter on ±14 V Rails

    chris42133

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  • Architectural Lavender Translation Collar

    Architectural Lavender Translation Collar

    Architectural Lavender Translation Collar – ESP32‑S3 Wi‑Fi + LoRa, USB‑C, Li‑ion, low‑power design Overview Experience a cutting-edge IoT solution with this low‑power board built around the ESP32‑S3‑MINI‑1‑N8. Designed for seamless Wi‑Fi (2.4 GHz), BLE, and LoRa (868 MHz) connectivity, this board integrates ENS161 and ENS210 sensors over I2C alongside an RFM95W‑868 LoRa radio on SPI. It is powered via a 3.7 V Li‑ion cell with USB‑C charging up to 500 mA, complete with full battery protection, a robust 3.3 V rail tailored for Wi‑Fi burst currents, and per‑peripheral power gating to enhance energy efficiency. Core Features • MCU: ESP32‑S3‑MINI‑1‑N8 equipped with an onboard PCB antenna for 2.4 GHz Wi‑Fi/BLE, ensuring optimal wireless performance. • Sensors: Integrated ENS161 and ENS210 sensors utilize a shared I2C bus with controllable 4.7 kΩ pull‑ups for streamlined communication. • LoRa Radio: The RFM95W‑868 module, connected via SPI, enables long‑range communication at 868 MHz. Power & USB‑C Connectivity • Battery: A reliable 3.7 V 1200 mAh Li‑ion battery connected via a right‑angle JST‑PH 2‑pin connector features built‑in battery protection. • Charging: The USB‑C receptacle, with CC resistors and TVS protection on D+/D− along with series resistors, supports fast, safe charging with a current limit of 500 mA. • Regulation: A dedicated 3.3 V regulator capable of handling Wi‑Fi burst currents coupled with bulk and high‑frequency decoupling ensures stable operation, supported by status LEDs indicating power and charge states. Low‑Power Control • Peripheral Management: Load switches allow selective power‑gating of the ENS161, ENS210, and RFM95W modules, controlled directly by ESP32‑S3 GPIOs. • Energy Efficiency: Controllable I2C pull‑ups minimize idle current, vital for prolonged battery life in IoT applications. RF and Antenna Integration • 2.4 GHz: Utilizes the integrated PCB antenna on the ESP32‑S3 with proper ground/metal keep‑out zones for optimal signal integrity. • 868 MHz: Features a controlled‑impedance feed from the RFM95W to a PI matching network (C‑L‑C pads) with flexible antenna options—selectable via SMA connector, chip antenna, or PCB trace—and includes RF ESD protection. Connectivity & Debug Features • USB‑C Interface: Provides secure data connectivity with integrated safeguards and proper terminations. • Debugging: A comprehensive programming/debug header exposes EN, BOOT, and UART lines, with test points on key rails and buses (3V3, VBAT, SCK, MOSI, MISO, SDA, SCL, RESET/EN, GND) to simplify development and troubleshooting. Design Verification • Rigorous ERC/DRC and decoupling checks ensure adherence to component ratings and optimal signal routing. • Maintain RF keep‑outs and impedance‑controlled traces for both 2.4 GHz and 868 MHz paths, securing reliable performance even during high‑intensity operations. #IoT #ESP32S3 #LoRa #LowPowerDesign #USB-C #WirelessConnectivity #BatteryPowered #RFDesign

    neilc1964

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  • Homely Plum Flux Capacitor

    Homely Plum Flux Capacitor

    Compact 4-Layer ESP32-S3-DevKitC-1 Nano-Style Carrier Board with I²S Audio, Class-D Amp, MicroSD, LiPo Power, WS2812B, and IR; featuring updated all-layer antenna keepout, additional decoupling capacitors on 5 V/3.3 V rails, four M3 mounting holes, finalized rounded-corner PCB outline and hand-friendly width, centered ESP32-S3-DevKitC-1 and symmetrically aligned MicroSD/I²S mic, centered bottom silkscreen title text, and zero-error ERC/DRC; layout is finalized and ready for routing #ESP32S3 #DevKitC1 #antennaKeepout #decoupling #M3MountingHoles #routingReady

    boraolmez2015

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  • Active Three-Way Crossover on NE5532

    Active Three-Way Crossover on NE5532

    TECHNICAL ASSIGNMENT AND DESIGN GUIDE Active Three-Way Crossover on NE5532 Powered by AM4T-4815DZ and Amplifiers TPA3255 (Updated Version) 1. GENERAL PURPOSE OF THE DEVICE The goal of the development is to create an active three-way audio crossover for one channel of a loudspeaker system, working with the following drivers: LF: VISATON W250 MF: VISATON MR130 HF: Morel MDT-12 Each frequency range is amplified by a separate power amplifier: LF: TPA3255 in PBTL mode (mono) MF + HF: second TPA3255 in stereo mode (one channel for MF, the other for HF) The crossover accepts a single linear audio signal (mono) and divides it into three frequency bands: Range Frequency Range LF 0 – 650 Hz MF 650 – 2500 Hz HF 2500 Hz and above Filter type: Linkwitz–Riley 4th order (24 dB/oct) at each crossover point (650 Hz and 2500 Hz). The crossover must provide: minimal self-noise; no audible distortion in the audible range; stable operation with NE5532 at ±15 V power supply; easy adjustment of the level for each band, as well as the overall level (via the input buffer). 2. FILTER TYPES AND BASIC OPERATING PRINCIPLES Each filter is implemented as two cascaded Sallen–Key 2nd order (Butterworth) stages, resulting in a final 4th order LR4 filter. Topology: non-inverting Sallen–Key, optimal for NE5532. For all stages: Cascade gain: K ≈ 1.586 This provides a Q factor of 0.707 (Butterworth), which in combination gives a Linkwitz–Riley 4th order. 3. COMPONENT VALUES FOR FILTERS 3.1 Universal Parameters RC chain capacitors: 10 nF, film capacitors, tolerance ≤ 5% Resistors: metal-film, tolerance ≤ 1% The gain of each stage is set by feedback resistors: Rf = 5.9 kΩ Rg = 10 kΩ K ≈ 1 + (Rf / Rg) ≈ 1.59 The circuit should allow for the installation of a small capacitor (10–47 pF) in parallel with Rf (footprint provided) for possible stability correction (not mandatory to install in the first revision). 3.2 650 Hz Filters (Low-frequency boundary for MF) These are used for the division between W250 and MR130. LP650 — Low-frequency Filter 2nd Order R1 = 24.9 kΩ R2 = 24.9 kΩ C1 = 10 nF C2 = 10 nF Two stages: LP650 #1 and LP650 #2. HP650 — MF High-frequency Filter 2nd Order Same values: R1 = 24.9 kΩ R2 = 24.9 kΩ C1 = 10 nF C2 = 10 nF Two stages: HP650 #1 and HP650 #2. 3.3 2500 Hz Filters (Upper boundary for MF) These are used for the division between MR130 → MDT-12. LP2500 — High-pass MF Filter R1 = 6.34 kΩ R2 = 6.34 kΩ C1 = 10 nF C2 = 10 nF Two stages: LP2500 #1 and LP2500 #2. HP2500 — High-frequency Filter Same values: R1 = 6.34 kΩ R2 = 6.34 kΩ C1 = 10 nF C2 = 10 nF Two stages: HP2500 #1 and HP2500 #2. 4. OPERATIONAL AMPLIFIERS The NE5532 (dual op-amp, DIP-8 or SOIC-8) is used. A minimum of 4 packages (8 channels) for filters: NE5532 Function U1A, U1B LP650 #1, LP650 #2 (LF) U2A, U2B HP650 #1, HP650 #2 (Lower MF cut-off) U3A, U3B LP2500 #1, LP2500 #2 (Upper MF cut-off) U4A, U4B HP2500 #1, HP2500 #2 (HF) Additionally: U5 — input buffer / preamplifier (both channels) If necessary, an additional NE5532 (U6) for the balanced input (see section 6.2). All NE5532 should have local decoupling for power supply (see section 5.1). 5. CROSSOVER POWER SUPPLY AM4T-4815DZ DC/DC module is used: Input: 36–72 V, connected to the 48 V power supply for TPA3255 amplifiers. Output: +15 V / –15 V, up to 0.133 A per side. Maximum output capacitance: ≤ 47 µF per side (according to the datasheet). 5.1 Power Filtering Input (48 V): RC variant (simpler, acceptable for the first revision): R = 1–2 Ω / 1–2 W C = 47–100 µF (for 63 V or higher) LC variant (preferred for improved noise immunity): L = 10–22 µH C = 47–100 µF The developer may implement LC if confident in choosing the inductance and its parameters. Output +15 V and –15 V (general filtering): Electrolytic capacitor 10–22 µF per side 100 nF (X7R) per side to GND Local decoupling for NE5532 (REQUIRED): For each NE5532 package: 100 nF between +15 V and GND 100 nF between –15 V and GND Place as close as possible to the op-amp power pins (short traces). Additional local filtering for power lines: For each NE5532, decouple from the ±15 V main rails: Either 4.7–10 Ω resistor in series with +15 V and –15 V, Or ferrite bead in each rail. After this component, place local capacitors (100 nF + 1–4.7 µF) to ground. 6. INPUT TRACT: INPUTS, BUFFER, ADJUSTMENT 6.1 Unbalanced Input (RCA / Jack / Linear) The main mode is the unbalanced linear input, for example, RCA. Input tract structure: RF-filter and protection: Signal → series resistor Rin_series = 100–220 Ω After resistor — capacitor Cin_RF = 470–1000 pF to GND This forms a low-level RF filter and reduces high-frequency noise. DC-block (low-pass HP-filter): Capacitor Cin_DC = 2.2–4.7 µF film in series Resistor to ground Rin_to_GND = 47–100 kΩ Cut-off frequency — negligible in the audio range but removes DC. Input buffer / preamplifier (NE5532, U5): Non-inverting configuration. Input — after DC-block. Gain: adjustable, e.g., Rg_fixed = 10 kΩ (to GND through trimmer) Rf = 10–20 kΩ + footprint for trimmer (e.g., 20 kΩ) The gain should be in the range of 0 dB to +10…+12 dB. Possible configuration: Rg = 10 kΩ fixed Rf = 10 kΩ + 10 kΩ trimmer in series. This allows adjusting the overall level of the crossover according to the source and amplifier levels. Buffer output: A low-impedance output (after NE5532) This signal is simultaneously fed to the inputs of all filters: LP650 (LF) HP650 → LP2500 (MF) HP2500 (HF) 6.2 Balanced Input (XLR / TRS) — Optional, but laid out on the board The board should allow for a balanced input, even if it’s not used in the first revision. Implementation requirements: XLR/TRS connector (L, R, GND) or separate 3-pin header. Simple differential receiver on NE5532 (extra U6 package or use one channel of U5 if sufficient). Circuit: classic instrumentation amplifier or differential amplifier: Inputs: IN+ and IN– Output — single-ended signal of the same level (or slightly amplified), fed to DC-block and buffer (or directly to the buffer if integrated). Switching between balanced/unbalanced mode: Implement using jumpers / bridges or adapters: Either switch before the buffer, Or use two separate pads, one of which is unused. All balanced input grounds must be connected to the same AGND point as the unbalanced input to avoid ground loops. 7. LEVEL ADJUSTMENT OF BANDS (BEST METHOD) The level adjustment of each band (LOW, MID, HIGH) is required to match the sensitivity of the speakers and amplifiers. Recommended method: After each full filter (after LP650×2, MID-chain HP650×2 → LP2500×2, HP2500×2), install: A passive attenuator: Series: Rseries (0–10 kΩ, adjustable) Shunt: Rshunt to GND (10–22 kΩ, fixed or adjustable) For simplicity and reliability: Implementation on the board: For each band (LOW, MID, HIGH) provide: Pad for multi-turn trimmer 10–20 kΩ as a divider (between signal and ground) in the "level adjustment" configuration. If adjustment is not needed — install a fixed divider (two resistors) or simply use a jumper. It is preferable to use: For setup: multi-turn trimmers 10–20 kΩ, available on the top side of the board. Nominals for the initial configuration can be selected through measurements, but the PCB should have flexibility. This provides: Accurate balancing of band volumes without interfering with the filters; Flexibility for fine-tuning to the specific characteristics of the speakers. 8. INPUTS AND OUTPUTS OF THE CROSSOVER (FINAL) 8.1 Inputs 1× Unbalanced linear input (RCA or 3-pin header) 1× Balanced input (XLR/TRS or 3-pin header) — optional, but space must be provided on the board. Input impedance (unbalanced after RF-filter): 22–50 kΩ. The input tract must be implemented using shielded cables. 8.2 Outputs Outputs to amplifiers: Output Signal LOW OUT After LP650×2 (LF) MID OUT After HP650×2 → LP2500×2 (MF) HIGH OUT After HP2500×2 (HF) Each output: Series resistor 100–220 Ω (prevents possible oscillations and simplifies cable management). A nearby own AGND pad (ground output), so the signal pair SIG+GND runs together. Outputs should be compactly placed on 2-pin connectors (SIG+GND) or 3-pin (SIG+GND+reserve). 9. PCB DESIGN REQUIREMENTS 9.1 Board Number of layers: 2 layers Bottom layer: solid analog ground (AGND). 9.2 Component Placement Key principles: RC chains of each filter (R1, R2, C1, C2, Rf, Rg) should form a compact "island" around the corresponding op-amp. If elements are placed too far apart, the filter will not work correctly (calculated frequency and Q will shift). Feedback tracks (Rf and Rg) should be as short and direct as possible. The AM4T-4815DZ module should be placed: Far from the input buffer, Far from the first filter stages, If necessary, make a "cutout" in the ground under it to limit noise propagation. Place the input connector, RF-filter, and buffer on one side of the board, and the output connectors on the opposite side. 9.3 Ground The entire audio circuit uses one analog ground: AGND. Connect AGND to the power ground (48 V and amplifiers) at one point ("star"). The star should be implemented as: One point/pad where: The ground of the input, The ground of the filters, The ground of the outputs, The ground of the DC/DC. Avoid long narrow "ground" jumpers — use wide polygons with a single connection point. 9.4 Placement of Output Connectors Group LOW/MID/HIGH compactly. Each should have its own GND pad nearby. Route the SIG+GND pairs as signal pairs, avoiding large loops. 10. ADDITIONAL ELEMENTS: PROTECTION, TEST POINTS 10.1 Test Points (TP) Be sure to provide test points (pads): TP_IN — crossover input (after buffer) TP_LOW — LF filter output TP_MID — MF filter output TP_HIGH — HF filter output TP_+15, TP_–15, TP_GND — power control This greatly simplifies debugging with an oscilloscope. 10.2 Power Protection On the 48 V input — it is advisable to provide: Diode/scheme for reverse polarity protection (if possible), TVS diode or varistor for voltage spikes (optional). 10.3 Possible Stability Correction Pads for small capacitors (10–47 pF) in parallel with Rf in buffers and, if necessary, in some stages — in case of stability issues (this can be not installed in the first revision, but footprints should be provided). 11. BILL OF MATERIALS (BOM) Operational Amplifiers: NE5532 — 4 pcs (filters) NE5532 — 1–2 pcs (input buffer and balanced input) Total: 5–6 NE5532 packages. Resistors (1%, metal-film): 24.9 kΩ — 8 pcs 6.34 kΩ — 8 pcs 10 kΩ — ≥ 12 pcs (feedback, buffers, etc.) 5.9 kΩ — 8 pcs 22 kΩ — 1–2 pcs (input, auxiliary chains) 47–100 kΩ — several pcs (DC-block, input) 100 kΩ — 1 pc (if needed) 100–220 Ω — 4–6 pcs (outputs, RF, protection) 4.7–10 Ω — 2 pcs for each op-amp or group of op-amps (power filtering) — quantity to be clarified during routing. Trimmer Resistors: 10–20 kΩ multi-turn — one for each band (LOW, MID, HIGH) 10–20 kΩ — 1–2 pcs for the input buffer (overall gain adjustment). Capacitors: 10 nF film — 16 pcs (RC filters) 2.2–4.7 µF film — 1–2 pcs (input DC-block) 10–22 µF electrolytic — 2–4 pcs (DC/DC outputs) 1–4.7 µF (X7R / tantalum) — 1 pc for local power filtering (optional). 100 nF ceramic X7R — 10–20 pcs (local decoupling for each op-amp) 470–1000 pF — 1–2 pcs (RF filter on the input) 10–47 pF — optional for stability correction (Rf). Power Supply: AM4T-4815DZ — 1 pc Inductor 10–22 µH (if LC filter) — 1 pc R 1–2 Ω / 1–2 W — 1 pc (if RC filter). Connectors: Input (RCA + 3-pin for internal input) Balanced (XLR/TRS or 3-pin header) Outputs LOW/MID/HIGH — 2-pin/3-pin connectors. 12. TESTING RECOMMENDATIONS 12.1 First Power-up Apply ±15 V without installed op-amps. Check with a multimeter: +15 V –15 V No short circuits in the power supply. Install the op-amps (NE5532). Apply a sine wave of 100–200 mV RMS (signal generator). Check with an oscilloscope at TP: LP650 — should pass LF and roll off everything above 650 Hz. HP650 — should roll off LF, pass everything above 650 Hz. LP2500 — should roll off above 2500 Hz. **HP250 0** — should pass everything above 2500 Hz. 12.2 Phase Check The Linkwitz–Riley 4th order should give a flat frequency response when summed at the crossover points. This can be verified with REW/Arta. 12.3 Noise Check If there is noticeable "shshsh" or whistling: Check: Grounding layout (star) Placement and filtering of AM4T-4815DZ Presence and proper installation of all 100 nF and local filters. 13. FINAL RECOMMENDATIONS FOR BEGINNERS Do not rush, build the circuit step by step: input → buffer → one filter → test, then continue. Check component values at least twice before soldering. Filters should be routed as compact "islands" around the op-amp, do not stretch R and C across the board. Always remember the rule: "The feedback trace should be as short as physically possible." Before ordering the PCB, make a "paper prototype": print at 1:1, cut it out, place real components to check everything fits.

    jin9000

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  • History change playground 7ca2

    History change playground 7ca2

    This is a power management board which supports solar (4.4V - 6V), USB (5V) and Battery (3.2 - 4.2V) Supports battery recharging by either the solar or USB. The output should be 3.3V at 1A, 5V at 600mA and 12V at 500mA The project uses switching regulators and has 3 independent rails for the 3 outputs. #templates #iot #powermanagement

    playground

    +

    collinsemasi

    0 Uses

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    0 Stars


  • History change playground 7ca2 89f6

    History change playground 7ca2 89f6

    This is a power management board which supports solar (4.4V - 6V), USB (5V) and Battery (3.2 - 4.2V) Supports battery recharging by either the solar or USB. The output should be 3.3V at 1A, 5V at 600mA and 12V at 500mA The project uses switching regulators and has 3 independent rails for the 3 outputs. #templates #iot #powermanagement

    playground

    +

    collinsemasi

    0 Uses

    0 Comments

    0 Stars


  • FI BP20

    FI BP20

    Simple plug-and-play breadboard power supply with current monitoring output, LED indicators, switches for both rails, and decoupling capacitors.

    seanfunk

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  • nRF52840 Wearable Power Tree

    nRF52840 Wearable Power Tree

    Battery-powered nRF52840 wearable power-tree schematic with USB-C charging, nPM1100 PMIC, 3V0, 1V8_SGP41, and 5V_SPS30 rails.

    haelolife

    0 Uses

    0 Comments

    0 Stars