ESP32 Low-Power Circuit Design

flux

0:00

Work completed
  • Components added:
  • Nets wired:
    • SPI (MOSI/MISO/SCK/CS) and IRQ between ESP32-S3 and RFM95W
    • RF output → PI-match → antenna-select circuit
    • USB D+/D− through 27 Ω series resistors to USB4105 data pins; CC1/CC2 through pull-downs; VBUS through TVS to charger VIN
    • Battery → protection → buck regulator → 3.3 V rail → ESP32-S3 and load-switch inputs
    • Load-switch enables driven by ESP32-S3 GPIOs
    • I2C pull-ups tied to 3.3 V rail and SDA/SCL
    • ESP32-S3 BOOT/EN/UART lines to debug header
Tasks not completed or requiring your action
  • Add the USB-C receptacle footprint (we can’t place that automatically)
  • Connect ESP32-S3 EN pin to the debug header EN pin
  • Connect the RF ESD diode input to the selectable antenna circuit output
  • Connect the USB-C VBUS pins to the battery/charger power net
  • Fetch and review ERC/DRC results using the @review tool
Success criteria status
  • All components are present and most nets are wired—but the USB-C footprint and several critical connections remain incomplete.
  • ERC/DRC have not yet been run; we cannot confirm the design fully passes rules checks.
  • RF matching network and power management appear correct except for missing ESD diode routing and VBUS net.
Recommended next step Please add the USB-C connector footprint and complete the remaining connections (EN pin, RF ESD diode, VBUS net), then run ERC/DRC. Once the schematic is error-free, we can proceed to PCB layout.
83 days
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U2 ANT - L1 P1
J1 VBUS - D3 1
U3 FB/VO - U1 3V3
U3 FB/VO - U1 3V3
U2 ANT - L1 P1
U3 FB/VO - U1 3V3
U2 DIO0 - U1 IO26
U3 FB/VO - U1 3V3
U3 FB/VO - U1 3V3
C4
Capacitance
100nF
R6
Resistance
4.7kΩ
C2
Capacitance
1.8pF
L1
Inductance
15nH
U5
U4
U6
C1
Capacitance
1.8pF
U3
  • Ground
    Ground
    A common return path for electric current. Commonly known as ground.
    jharwinbarrozo
    20.5M
  • Net Portal
    Net Portal
    Wirelessly connects nets on schematic. Used to organize schematics and separate functional blocks. To wirelessly connect net portals, give them same designator. #portal
    jharwinbarrozo
    43.0M
  • Power Net Portal
    Power Net Portal
    Wirelessly connects power nets on schematic. Identical to the net portal, but with a power symbol. Used to organize schematics and separate functional blocks. To wirelessly connect power net portals, give them the same designator. #portal #power
    jharwinbarrozo
    11.4M
  • Generic Resistor
    Generic Resistor
    A generic fixed resistor ideal for rapid circuit topology development. Its footprint automatically adapts based on the selected package case code—supporting 0402, 0603, 0805, 1203, and many other standard SMD packages, as well as axial horizontal and vertical configurations. Save precious design time by seamlessly add more information to this part (value, footprint, etc.) as it becomes available. Standard resistor values: 1.0 ohm, 10 ohm, 100 ohm, 1.0k ohm, 10k ohm, 100k ohm, 1.0M ohm 1.1 ohm, 11 ohm, 110 ohm, 1.1k ohm, 11k ohm, 110k ohm, 1.1M ohm 1.2 ohm, 12 ohm, 120 ohm, 1.2k ohm, 12k ohm, 120k ohm, 1.2M ohm 1.3 ohm, 13 ohm, 130 ohm, 1.3k ohm, 13k ohm, 130k ohm, 1.3M ohm 1.5 ohm, 15 ohm, 150 ohm, 1.5k ohm, 15k ohm, 150k ohm, 1.5M ohm 1.6 ohm, 16 ohm, 160 ohm, 1.6k ohm, 16k ohm, 160k ohm, 1.6M ohm 1.8 ohm, 18 ohm, 180 ohm, 1.8K ohm, 18k ohm, 180k ohm, 1.8M ohm 2.0 ohm, 20 ohm, 200 ohm, 2.0k ohm, 20k ohm, 200k ohm, 2.0M ohm 2.2 ohm, 22 ohm, 220 ohm, 2.2k ohm, 22k ohm, 220k ohm, 2.2M ohm 2.4 ohm, 24 ohm, 240 ohm, 2.4k ohm, 24k ohm, 240k ohm, 2.4M ohm 2.7 ohm, 27 ohm, 270 ohm, 2.7k ohm, 27k ohm, 270k ohm, 2.7M ohm 3.0 ohm, 30 ohm, 300 ohm, 3.0K ohm, 30K ohm, 300K ohm, 3.0M ohm 3.3 ohm, 33 ohm, 330 ohm, 3.3k ohm, 33k ohm, 330k ohm, 3.3M ohm 3.6 ohm, 36 ohm, 360 ohm, 3.6k ohm, 36k ohm, 360k ohm, 3.6M ohm 3.9 ohm, 39 ohm, 390 ohm, 3.9k ohm, 39k ohm, 390k ohm, 3.9M ohm 4.3 ohm, 43 ohm, 430 ohm, 4.3k ohm, 43K ohm, 430K ohm, 4.3M ohm 4.7 ohm, 47 ohm, 470 ohm, 4.7k ohm, 47k ohm, 470k ohm, 4.7M ohm 5.1 ohm, 51 ohm, 510 ohm, 5.1k ohm, 51k ohm, 510k ohm, 5.1M ohm 5.6 ohm, 56 ohm, 560 ohm, 5.6k ohm, 56k ohm, 560k ohm, 5.6M ohm 6.2 ohm, 62 ohm, 620 ohm, 6.2k ohm, 62K ohm, 620K ohm, 6.2M ohm 6.8 ohm, 68 ohm, 680 ohm, 6.8k ohm, 68k ohm, 680k ohm, 6.8M ohm 7.5 ohm, 75 ohm, 750 ohm, 7.5k ohm, 75k ohm, 750k ohm, 7.5M ohm 8.2 ohm, 82 ohm, 820 ohm, 8.2k ohm, 82k ohm, 820k ohm, 8.2M ohm 9.1 ohm, 91 ohm, 910 ohm, 9.1k ohm, 91k ohm, 910k ohm, 9.1M ohm #generics #CommonPartsLibrary
    jharwinbarrozo
    1.5M
  • Generic Capacitor
    Generic Capacitor
    A generic fixed capacitor ideal for rapid circuit topology development. You can choose between polarized and non-polarized types, its symbol and the footprint will automatically adapt based on your selection. Supported options include standard SMD sizes for ceramic capacitors (e.g., 0402, 0603, 0805), SMD sizes for aluminum electrolytic capacitors, and through-hole footprints for polarized capacitors. Save precious design time by seamlessly add more information to this part (value, footprint, etc.) as it becomes available. Standard capacitor values: 1.0pF, 10pF, 100pF, 1000pF, 0.01uF, 0.1uF, 1.0uF, 10uF, 100uF, 1000uF, 10000uF 1.1pF, 11pF, 110pF, 1100pF 1.2pF, 12pF, 120pF, 1200pF 1.3pF, 13pF, 130pF, 1300pF 1.5pF, 15pF, 150pF, 1500pF, 0.015uF, 0.15uF, 1.5uF, 15uF, 150uF, 1500uF 1.6pF, 16pF, 160pF, 1600pF 1.8pF, 18pF, 180pF, 1800pF 2.0pF, 20pF, 200pF, 2000pF 2.2pF, 22pF, 220pF, 2200pF, 0.022uF, 0.22uF, 2.2uF, 22uF, 220uF, 2200uF 2.4pF, 24pF, 240pF, 2400pF 2.7pF, 27pF, 270pF, 2700pF 3.0pF, 30pF, 300pF, 3000pF 3.3pF, 33pF, 330pF, 3300pF, 0.033uF, 0.33uF, 3.3uF, 33uF, 330uF, 3300uF 3.6pF, 36pF, 360pF, 3600pF 3.9pF, 39pF, 390pF, 3900pF 4.3pF, 43pF, 430pF, 4300pF 4.7pF, 47pF, 470pF, 4700pF, 0.047uF, 0.47uF, 4.7uF, 47uF, 470uF, 4700uF 5.1pF, 51pF, 510pF, 5100pF 5.6pF, 56pF, 560pF, 5600pF 6.2pF, 62pF, 620pF, 6200pF 6.8pF, 68pF, 680pF, 6800pF, 0.068uF, 0.68uF, 6.8uF, 68uF, 680uF, 6800uF 7.5pF, 75pF, 750pF, 7500pF 8.2pF, 82pF, 820pF, 8200pF 9.1pF, 91pF, 910pF, 9100pF #generics #CommonPartsLibrary
    jharwinbarrozo
    1.5M
  • Generic Inductor
    Generic Inductor
    A generic fixed inductor suitable for rapid circuit topology development. The footprint automatically adapts based on the selected package, supporting standard SMD sizes (e.g., 0402, 0603, 0805) as well as well-known inductor packages such as SDR1806, PA4320, SRN6028, and SRR1260. Standard inductor values: 1.0 nH, 10 nH, 100 nH, 1.0 µH, 10 µH, 100 µH, 1.0 mH 1.2 nH, 12 nH, 120 nH, 1.2 µH, 12 µH, 120 µH, 1.2 mH 1.5 nH, 15 nH, 150 nH, 1.5 µH, 15 µH, 150 µH, 1.5 mH 1.8 nH, 18 nH, 180 nH, 1.8 µH, 18 µH, 180 µH, 1.8 mH 2.2 nH, 22 nH, 220 nH, 2.2 µH, 22 µH, 220 µH, 2.2 mH 2.7 nH, 27 nH, 270 nH, 2.7 µH, 27 µH, 270 µH, 2.7 mH 3.3 nH, 33 nH, 330 nH, 3.3 µH, 33 µH, 330 µH, 3.3 mH 3.9 nH, 39 nH, 390 nH, 3.9 µH, 39 µH, 390 µH, 3.9 mH 4.7 nH, 47 nH, 470 nH, 4.7 µH, 47 µH, 470 µH, 4.7 mH 5.6 nH, 56 nH, 560 nH, 5.6 µH, 56 µH, 560 µH, 5.6 mH 6.8 nH, 68 nH, 680 nH, 6.8 µH, 68 µH, 680 µH, 6.8 mH 8.2 nH, 82 nH, 820 nH, 8.2 µH, 82 µH, 820 µH, 8.2 mH #generics #CommonPartsLibrary
    jharwinbarrozo
    15.8k
  • Terminal
    Terminal
    An electrical connector acting as reusable interface to a conductor and creating a point where external circuits can be connected.
    natarius
  • RMCF0805JT47K0
    RMCF0805JT47K0
    47 kOhms ±5% 0.125W, 1/8W Chip Resistor 0805 (2012 Metric) Automotive AEC-Q200 Thick Film #forLedBlink
    jharwinbarrozo
    1.2M
  • 875105359001
    875105359001
    10uF Capacitor Aluminum Polymer 20% 16V SMD 5x5.3mm #forLedBlink #commonpartslibrary #capacitor #aluminumpolymer #radialcan
    jharwinbarrozo
    1.2M
  • CTL1206FYW1T
    CTL1206FYW1T
    Yellow 595nm LED Indication - Discrete 1.7V 1206 (3216 Metric) #forLedBlink
    jharwinbarrozo
    1.1M
Architectural Lavender Translation Collar thumbnail
Architectural Lavender Translation Collar – ESP32‑S3 Wi‑Fi + LoRa, USB‑C, Li‑ion, low‑power design
Overview Experience a cutting-edge IoT solution with this low‑power board built around the ESP32‑S3‑MINI‑1‑N8. Designed for seamless Wi‑Fi (2.4 GHz), BLE, and LoRa (868 MHz) connectivity, this board integrates ENS161 and ENS210 sensors over I2C alongside an RFM95W‑868 LoRa radio on SPI. It is powered via a 3.7 V Li‑ion cell with USB‑C charging up to 500 mA, complete with full battery protection, a robust 3.3 V rail tailored for Wi‑Fi burst currents, and per‑peripheral power gating to enhance energy efficiency.
Core Features • MCU: ESP32‑S3‑MINI‑1‑N8 equipped with an onboard PCB antenna for 2.4 GHz Wi‑Fi/BLE, ensuring optimal wireless performance. • Sensors: Integrated ENS161 and ENS210 sensors utilize a shared I2C bus with controllable 4.7 kΩ pull‑ups for streamlined communication. • LoRa Radio: The RFM95W‑868 module, connected via SPI, enables long‑range communication at 868 MHz.
Power & USB‑C Connectivity • Battery: A reliable 3.7 V 1200 mAh Li‑ion battery connected via a right‑angle JST‑PH 2‑pin connector features built‑in battery protection. • Charging: The USB‑C receptacle, with CC resistors and TVS protection on D+/D− along with series resistors, supports fast, safe charging with a current limit of 500 mA. • Regulation: A dedicated 3.3 V regulator capable of handling Wi‑Fi burst currents coupled with bulk and high‑frequency decoupling ensures stable operation, supported by status LEDs indicating power and charge states.
Low‑Power Control • Peripheral Management: Load switches allow selective power‑gating of the ENS161, ENS210, and RFM95W modules, controlled directly by ESP32‑S3 GPIOs. • Energy Efficiency: Controllable I2C pull‑ups minimize idle current, vital for prolonged battery life in IoT applications.
RF and Antenna Integration • 2.4 GHz: Utilizes the integrated PCB antenna on the ESP32‑S3 with proper ground/metal keep‑out zones for optimal signal integrity. • 868 MHz: Features a controlled‑impedance feed from the RFM95W to a PI matching network (C‑L‑C pads) with flexible antenna options—selectable via SMA connector, chip antenna, or PCB trace—and includes RF ESD protection.
Connectivity & Debug Features • USB‑C Interface: Provides secure data connectivity with integrated safeguards and proper terminations. • Debugging: A comprehensive programming/debug header exposes EN, BOOT, and UART lines, with test points on key rails and buses (3V3, VBAT, SCK, MOSI, MISO, SDA, SCL, RESET/EN, GND) to simplify development and troubleshooting.
Design Verification • Rigorous ERC/DRC and decoupling checks ensure adherence to component ratings and optimal signal routing. • Maintain RF keep‑outs and impedance‑controlled traces for both 2.4 GHz and 868 MHz paths, securing reliable performance even during high‑intensity operations.
#IoT #ESP32S3 #LoRa #LowPowerDesign #USB-C #WirelessConnectivity #BatteryPowered #RFDesign

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