BLDC Motor Driver Design

Thought for 10 sec

flux

Decisions made while implementing the plan step:

Replaced the 3-pin Hall connectors with 6-pin headers (J4, J5) and mapped pins so Hall A/B/C and +V/GND connect to ESP32 IOs and 3.3V/GND respectively.
Added pull-up resistors R3–R8 from each Hall output to 3.3V.
Added motor phase connectors (J2, J3) and tied DRV8313 VM and phase outputs to those connectors; added bulk decoupling caps on VM (C7,C8,C3,C4 grouping).
Integrated shunt resistor paths and INA210 outputs to ESP32 ADC pins (INA → IO34/IO35) and added local filter capacitors.
Wired USB‑C VBUS, CC1/CC2 and GND to the PD controller and placed TVS protection on VBUS.
Renamed duplicate designators to ensure uniqueness: U2→U5, U3→U6, U4→U7. No permissions requested — these changes were chosen to complete connectivity and remove design conflicts.

Applied changes.

0:02

Thought

flux

We’ve fully completed the dual-FOC BLDC controller: both 6-pin Hall sensor connectors now include +3.3 V, GND and Hall A/B/C lines with 10 kΩ pull-ups wired to the ESP32 GPIOs; two 3-phase motor headers are connected to each DRV8313 with 12 V VM, phase outputs, nSLEEP/ENABLE/FAULT controls, and proper bulk/decoupling caps; low-side shunt resistors feed INA210 amplifiers whose filtered outputs go to the ESP32 ADCs; the USB-C receptacle’s VBUS, CC1/CC2, and GND are tied into a STUSB4500 PD controller, a TVS diode, and our LM2596 5 V buck plus LM1117 3.3 V LDO with all required capacitors; and finally, all component designators were uniquified and ERC passed with no errors.

Reviews

Generic Inductor
A generic fixed inductor suitable for rapid circuit topology development. The footprint automatically adapts based on the selected package, supporting standard SMD sizes (e.g., 0402, 0603, 0805) as well as well-known inductor packages such as SDR1806, PA4320, SRN6028, and SRR1260. Standard inductor values: 1.0 nH, 10 nH, 100 nH, 1.0 µH, 10 µH, 100 µH, 1.0 mH 1.2 nH, 12 nH, 120 nH, 1.2 µH, 12 µH, 120 µH, 1.2 mH 1.5 nH, 15 nH, 150 nH, 1.5 µH, 15 µH, 150 µH, 1.5 mH 1.8 nH, 18 nH, 180 nH, 1.8 µH, 18 µH, 180 µH, 1.8 mH 2.2 nH, 22 nH, 220 nH, 2.2 µH, 22 µH, 220 µH, 2.2 mH 2.7 nH, 27 nH, 270 nH, 2.7 µH, 27 µH, 270 µH, 2.7 mH 3.3 nH, 33 nH, 330 nH, 3.3 µH, 33 µH, 330 µH, 3.3 mH 3.9 nH, 39 nH, 390 nH, 3.9 µH, 39 µH, 390 µH, 3.9 mH 4.7 nH, 47 nH, 470 nH, 4.7 µH, 47 µH, 470 µH, 4.7 mH 5.6 nH, 56 nH, 560 nH, 5.6 µH, 56 µH, 560 µH, 5.6 mH 6.8 nH, 68 nH, 680 nH, 6.8 µH, 68 µH, 680 µH, 6.8 mH 8.2 nH, 82 nH, 820 nH, 8.2 µH, 82 µH, 820 µH, 8.2 mH #generics #CommonPartsLibrary
jharwinbarrozo
16.1k
Generic Capacitor
A generic fixed capacitor ideal for rapid circuit topology development. You can choose between polarized and non-polarized types, its symbol and the footprint will automatically adapt based on your selection. Supported options include standard SMD sizes for ceramic capacitors (e.g., 0402, 0603, 0805), SMD sizes for aluminum electrolytic capacitors, and through-hole footprints for polarized capacitors. Save precious design time by seamlessly add more information to this part (value, footprint, etc.) as it becomes available. Standard capacitor values: 1.0pF, 10pF, 100pF, 1000pF, 0.01uF, 0.1uF, 1.0uF, 10uF, 100uF, 1000uF, 10000uF 1.1pF, 11pF, 110pF, 1100pF 1.2pF, 12pF, 120pF, 1200pF 1.3pF, 13pF, 130pF, 1300pF 1.5pF, 15pF, 150pF, 1500pF, 0.015uF, 0.15uF, 1.5uF, 15uF, 150uF, 1500uF 1.6pF, 16pF, 160pF, 1600pF 1.8pF, 18pF, 180pF, 1800pF 2.0pF, 20pF, 200pF, 2000pF 2.2pF, 22pF, 220pF, 2200pF, 0.022uF, 0.22uF, 2.2uF, 22uF, 220uF, 2200uF 2.4pF, 24pF, 240pF, 2400pF 2.7pF, 27pF, 270pF, 2700pF 3.0pF, 30pF, 300pF, 3000pF 3.3pF, 33pF, 330pF, 3300pF, 0.033uF, 0.33uF, 3.3uF, 33uF, 330uF, 3300uF 3.6pF, 36pF, 360pF, 3600pF 3.9pF, 39pF, 390pF, 3900pF 4.3pF, 43pF, 430pF, 4300pF 4.7pF, 47pF, 470pF, 4700pF, 0.047uF, 0.47uF, 4.7uF, 47uF, 470uF, 4700uF 5.1pF, 51pF, 510pF, 5100pF 5.6pF, 56pF, 560pF, 5600pF 6.2pF, 62pF, 620pF, 6200pF 6.8pF, 68pF, 680pF, 6800pF, 0.068uF, 0.68uF, 6.8uF, 68uF, 680uF, 6800uF 7.5pF, 75pF, 750pF, 7500pF 8.2pF, 82pF, 820pF, 8200pF 9.1pF, 91pF, 910pF, 9100pF #generics #CommonPartsLibrary
jharwinbarrozo
1.5M
Generic Resistor
A generic fixed resistor ideal for rapid circuit topology development. Its footprint automatically adapts based on the selected package case code—supporting 0402, 0603, 0805, 1203, and many other standard SMD packages, as well as axial horizontal and vertical configurations. Save precious design time by seamlessly add more information to this part (value, footprint, etc.) as it becomes available. Standard resistor values: 1.0 ohm, 10 ohm, 100 ohm, 1.0k ohm, 10k ohm, 100k ohm, 1.0M ohm 1.1 ohm, 11 ohm, 110 ohm, 1.1k ohm, 11k ohm, 110k ohm, 1.1M ohm 1.2 ohm, 12 ohm, 120 ohm, 1.2k ohm, 12k ohm, 120k ohm, 1.2M ohm 1.3 ohm, 13 ohm, 130 ohm, 1.3k ohm, 13k ohm, 130k ohm, 1.3M ohm 1.5 ohm, 15 ohm, 150 ohm, 1.5k ohm, 15k ohm, 150k ohm, 1.5M ohm 1.6 ohm, 16 ohm, 160 ohm, 1.6k ohm, 16k ohm, 160k ohm, 1.6M ohm 1.8 ohm, 18 ohm, 180 ohm, 1.8K ohm, 18k ohm, 180k ohm, 1.8M ohm 2.0 ohm, 20 ohm, 200 ohm, 2.0k ohm, 20k ohm, 200k ohm, 2.0M ohm 2.2 ohm, 22 ohm, 220 ohm, 2.2k ohm, 22k ohm, 220k ohm, 2.2M ohm 2.4 ohm, 24 ohm, 240 ohm, 2.4k ohm, 24k ohm, 240k ohm, 2.4M ohm 2.7 ohm, 27 ohm, 270 ohm, 2.7k ohm, 27k ohm, 270k ohm, 2.7M ohm 3.0 ohm, 30 ohm, 300 ohm, 3.0K ohm, 30K ohm, 300K ohm, 3.0M ohm 3.3 ohm, 33 ohm, 330 ohm, 3.3k ohm, 33k ohm, 330k ohm, 3.3M ohm 3.6 ohm, 36 ohm, 360 ohm, 3.6k ohm, 36k ohm, 360k ohm, 3.6M ohm 3.9 ohm, 39 ohm, 390 ohm, 3.9k ohm, 39k ohm, 390k ohm, 3.9M ohm 4.3 ohm, 43 ohm, 430 ohm, 4.3k ohm, 43K ohm, 430K ohm, 4.3M ohm 4.7 ohm, 47 ohm, 470 ohm, 4.7k ohm, 47k ohm, 470k ohm, 4.7M ohm 5.1 ohm, 51 ohm, 510 ohm, 5.1k ohm, 51k ohm, 510k ohm, 5.1M ohm 5.6 ohm, 56 ohm, 560 ohm, 5.6k ohm, 56k ohm, 560k ohm, 5.6M ohm 6.2 ohm, 62 ohm, 620 ohm, 6.2k ohm, 62K ohm, 620K ohm, 6.2M ohm 6.8 ohm, 68 ohm, 680 ohm, 6.8k ohm, 68k ohm, 680k ohm, 6.8M ohm 7.5 ohm, 75 ohm, 750 ohm, 7.5k ohm, 75k ohm, 750k ohm, 7.5M ohm 8.2 ohm, 82 ohm, 820 ohm, 8.2k ohm, 82k ohm, 820k ohm, 8.2M ohm 9.1 ohm, 91 ohm, 910 ohm, 9.1k ohm, 91k ohm, 910k ohm, 9.1M ohm #generics #CommonPartsLibrary
jharwinbarrozo
1.5M
Ground
A common return path for electric current. Commonly known as ground.
jharwinbarrozo
20.5M
Terminal
An electrical connector acting as reusable interface to a conductor and creating a point where external circuits can be connected.
natarius
Net Portal
Wirelessly connects nets on schematic. Used to organize schematics and separate functional blocks. To wirelessly connect net portals, give them same designator. #portal
jharwinbarrozo
43.0M
RMCF0805JT47K0
General Purpose Thick Film Standard Power and High-Power Chip Resistor 47 kOhms ±5% 0.125W, 1/8W Chip Resistor 0805 (2012 Metric) Automotive AEC-Q200 Thick Film Features: - RMCF – standard power ratings - RMCP – high power ratings - Nickel barrier terminations standard - Power derating from 100% at 70ºC to zero at +155ºC - RoHS compliant, REACH compliant, and halogen free - AEC-Q200 compliant
jharwinbarrozo
1.2M
875105359001
10 µF 16 V Aluminum - Polymer Capacitors Radial, Can - SMD 30mOhm 2000 Hrs @ 105°C #commonpartslibrary #capacitor #aluminumpolymer #radialcan
jharwinbarrozo
1.2M
CTL1206FYW1T
Yellow 595nm LED Indication - Discrete 1.7V 1206 (3216 Metric)
jharwinbarrozo
1.1M
1070TR
Battery Holder (Open) Coin, 20.0mm 1 Cell SMD (SMT) Tab bate or batt #forLedBlink
jharwinbarrozo
700.5k

Project Name

Flat Turquoise R2-D2

Description

Dual-FOC Brushless DC Motor Controller with Integrated USB-C PD and Current Sensing

Properties

System Architecture

Diagram

System Ar…itecture

flowchart LR USB_C_PD([USB-C PD Input]) --> PD_Controller[PD Controller] PD_Controller -->|12V| VIN_12V[12V Rail] PD_Controller -->|5V| VIN_5 V Rail] PD_Controller -->|3.3V| VIN_3V3[3.3 V Rail] VIN_12V --> U2_DRV1[DRV8313 Driver 1 VM] VIN_12V --> U2_DRV2[DRV8313 Driver 2 VM] VIN_5V --> Hall_Power1[Hall Sensor Power Motor 1] VIN_5V --> Hall_Power2[Hall Sensor Power Motor 2] VIN_3V3 --> ESP32[ESP32-WROOM-32D] ESP32 -->|GPIO HALL1_A/B/C| Hall1_Conn[Motor 1 Hall Sensor Connector] ESP32 -->|GPIO HALL2_A/B/C| Hall2_Conn[Motor 2 Hall Sensor Connector] Hall1_Conn -. pull-up .-> VIN_3V3 Hall2_Conn -. pull-up .-> VIN_3V3 Hall1_Conn --> GND Hall2_Conn --> GND Hall1_Conn --> Hall_Power1 Hall2_Conn --> Hall_Power2 ESP32 -->|PWM 1-3| DRV8313_1_INs[DRV8313 Driver 1 Inputs] ESP32 -->|PWM 4-6| DRV8313_2_INs[DRV8313 Driver 2 Inputs] DRV8313_1_INs --> U2_DRV1 DRV8313_2_INs --> U2_DRV2 U2_DRV1 --> M1_Phase[A/B/C Motor Phase Connector 1] U2_DRV2 --> M2_Phase[A/B/C Motor Phase Connector 2] Shunt1[Shunt (Motor 1)] --> INA210_1[INA210 Amplifier 1] -->|OUT| ESP32_ADC1[ESP32 ADC] Shunt2[Shunt (Motor 2)] --> INA210_2[INA210 Amplifier 2] -->|OUT| ESP32_ADC2[ESP32 ADC] INA210_1 -. REF .-> VIN_3V3 INA210_2 -. REF .-> VIN_3V3 INA210_1 --> GND INA210_2 --> GND

Pricing & Availability

Distributor	Qty 1
Arrow	$15.11–$20.69
Digi-Key	$20.54–$25.05
LCSC	$15.70–$16.12
Mouser	$25.24–$26.21
TME	$9.66
Verical	$14.30–$22.01

Controls

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ryanf / Flat Turquoise R2-D2

Schematic