EEG BCI Drone Control PCB Design

Work done
  • Built the main schematic around U1, U2, U3, U4, U5, U6, and U7.
  • Implemented the EEG front end with the six mapped channels through J2, RC input filtering, SRB1 mastoid reference, and BIAS routing.
  • Wired split analog and digital rails with named nets for +3V3_A, +3V3_D, AGND, DGND, VBAT_3V7, +5V, and -5V_AVSS.
  • Added ADS1299 support capacitors, ESP32 boot support around R11, R12, C16, and charger / bias support around R6, R13, and C7.
  • Set the layout to 80 x 60 mm with a 4-layer stackup and baseline board rules suitable for this mixed-signal design.
  • Updated the project name and description to match the implemented EEG BCI architecture.
Success criteria review
  • ✅ Core schematic blocks are present: EEG AFE, ESP32 control, LiPo input, charger, boost, inverter, split 3.3 V regulators, channel mapping, and named power domains.
  • ✅ Layout target was set to the required 80 x 60 mm with a 4-layer stackup, which is the right class of stackup for mixed-signal SPI plus multi-rail power integrity .
  • ✅ ESP32 boot handling follows the required pattern of GPIO0 pulled high by default and EN held high with RC support .
  • ❌ The board is not placement-complete inside the required floorplan. Current density is reported as critical on 80 x 60 mm, so the exact requested placement arrangement is not yet physically realized.
  • ❌ The schematic still needs one cleanup pass before it is fabrication-ready: some ERC floating pins remain, the MT3608 feedback divider still needs a final sanity correction, and several intentionally-unused pins should be tied off or explicitly left unconnected.
  • ❌ The BOM exists, but many generic passives still need production MPN assignment before manufacturing release, which is required during physical-constraints finalization .
Next steps I can continue with the final cleanup pass now: fix the remaining regulator/ground details, explicitly terminate unused ADS1299 and ESP32 pins, assign real MPNs to the generic passives, and then re-run ERC/DRC. After that, the next physical issue is that 80 x 60 mm is extremely tight for this component set, so I can either optimize placement aggressively within that size or help trim the design for routability.
Lock exact pin map
Specify electrode connectors
Set power rail details
Define layout constraints
U2
C21 P2 - C22 P2
C21 P2 - C22 P2
J1 1 - U3 BAT
U2 AVDD1 - C21 P1
J1 1 - U3 BAT
U2 ~PWDN - U1 IO15
U3 PROG - R6 P1
C13 P2 - C14 P2
J2 8 - U2 BIASOUT
U2 AVSS1 - U2 VREFN
U1 GND - U2 DGND_1
R8 P2 - R9 P2
C13 P2 - C14 P2
R8 P2 - R9 P2
U2 DIN - U1 IO23
U2 AVDD1 - C21 P1
U2 IN6N - U2 SRB2
U2 ~DRDY - U1 IO4
U2 ~CS - U1 IO5
U1 EN - C16 P1
R4 P2 - U2 IN4P
U2 AVDD1 - C21 P1
U4 SW - L1 P1
U2 ~DRDY - U1 IO4
U5 VOUT - C10 P1
C21 P2 - C22 P2
U2 DIN - U1 IO23
U2 DOUT - U1 IO19
U5 CAP- - C8 P2
U2 START - U1 IO16
U2 DOUT - U1 IO19
U6 INPUT - U7 INPUT
R8 P2 - R9 P2
U5 CAP+ - C8 P1
U6 INPUT - U7 INPUT
U3 EP - U7 ADJ/GND
U2 SCLK - U1 IO18
R5 P2 - U2 IN5P
U3 EP - U4 GND
U2 CLK - U1 GND
U6 INPUT - U7 INPUT
U2 AVSS1 - U2 VREFN
U2 SCLK - U1 IO18
R1 P2 - U2 IN1P
R6 P2 - U2 IN6P
R8 P2 - R9 P2
R2 P2 - U2 IN2P
U2 VCAP1 - C34 P1
U4 FB - R14 P1
U2 CLKSEL - R7 P2
U2 START - U1 IO16
U2 AVDD1 - C21 P1
U2 CLK - U1 GND
U2 AVDD1 - C21 P1
U2 BIASREF - U2 VCAP3
U2 IN6N - U2 SRB2
R13 P2 - U2 BIASIN
C21 P2 - C22 P2
U2 ~RESET - U1 IO2
U6 INPUT - U7 INPUT
U1 IO0 - R12 P1
U2 AVDD1 - C21 P1
U3 EP - U7 ADJ/GND
U2 ~PWDN - U1 IO15
C13 P2 - C14 P2
J1 1 - U3 BAT
U2 BIASREF - U2 VCAP3
J2 7 - U2 SRB1
R3 P2 - U2 IN3P
U2 ~CS - U1 IO5
U2 AVDD1 - C21 P1
U2 AVDD1 - C21 P1
U6 INPUT - U7 INPUT
U2 ~RESET - U1 IO2
U3 EP - U7 ADJ/GND
U2 VCAP2 - C35 P1
U1
U3
U4
U5


No results...

Hybrid EEG BCI for Pluto X v1.1 thumbnail
Hybrid EEG BCI for Pluto X v1.1 using ESP32-WROOM-32 and ADS1299-6PAG with LiPo charging, 5V boost, -5V analog rail, split 3.3V analog/digital regulators, six EEG channels, RC electrode protection, and 80x60mm mixed-signal PCB constraints.

Properties

Diagram


SPI and control LiPo 3.7V Battery TP4056 Charger VBAT Rail MT3608 Boost node_5V 5V Rail ICL7660 Inverter -5V Rail LM1117 3.3V Analog LM1117 3.3V Digital 3.3V Analog 3.3V Digital ADS1299 EEG AFE ESP32 WROOM 32 EEG Electrodes 2.2k and node_1nF Input Filters Bias and Reference Network AGND Star Ground DGND

Pricing & Availability

Distributor

Qty 1

Arrow

$47.06–$50.95

Digi-Key

$69.44

LCSC

$41.94–$42.30

Mouser

$78.65

TME

$2.64

Verical

$1.48–$73.29

Controls