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Blocked: I cannot create a true internal Edge.Cuts routed slot with the available PCB edit tools in this session.
What I did:
  • Removed the earlier pad-style NPTH slot, because you clarified it must not be a pad or drilled hole.
  • Did not resize, move components, reroute, or modify copper.
Current DRC after cleanup:
  • Airwires: 0
  • Overlapping copper: 0
  • Floating copper / invalid layer / missing footprint errors: 0
  • Remaining: 3 pre-existing dangling-trace warnings.
Why blocked:
  • The available line/shape tools only support Top/Bottom layers.
  • The board-outline tool supports a single closed board outline, not a separate internal Edge.Cuts milling path.
  • So I cannot safely add the requested internal routed slot as true Edge.Cuts geometry from here.
You’ll need to add this one slot manually in the PCB editor / manufacturing mechanical layer:
  • Centerline: X = -8.5mm
  • Start: (-8.5mm, -60mm)
  • End: (-8.5mm, +60mm)
  • Routed slot width: 2mm
  • Non-plated milling / Edge.Cuts layer.
Export the current Gerbers without the slot, and clearly note the manual slot requirement for fabrication.
I’ll export the current Gerbers as-is, without the slot, and state the manual milling-slot requirement clearly for fabrication.
Exported the current Gerbers without the isolation slot: glecs-v4p1-motor-starter-controller-gerbers.
Manual fabrication requirement:
  • Add a non-plated routed/milled slot on Edge.Cuts, not a drill pad.
  • Centerline: X = -8.5mm
  • Start: (-8.5mm, -60mm)
  • End: (-8.5mm, +60mm)
  • Slot width: 2mm
  • Length: 120mm, leaving 10mm solid board bridges at top and bottom.
Pre-export DRC gate was clean: airwires = 0, overlapping copper = 0, missing footprints = 0, invalid layer = 0.
Export assembly package
Create fab note
Check Gerber readiness
Run final HV review
Export all files

3D view of the PCB of GLECS V4.1 Motor Starter Controller

GLECS V4.1 Motor Starter Controller

GLECS V4.1 Motor Starter Controller thumbnail