Low-speed power enables, isolation controls, buttons, presence inputs, and night-mode control are provided through TCA9535 expanders U23 and U32 on the system I2C bus. Their exact port roles are defined by the net names in the schematic and must remain default-off until configured.
Bench supply with current limit, DMM, oscilloscope, USB current meter, thermal camera, USB data isolator, logic analyzer, known-good 1S protected packs, and ESD-safe workstation.
Use the Firmware Starter safe bring-up image.
Start without NFC, sub-GHz, display, removable storage, debug target, microphone, speaker, or expansion modules attached.
1. Visual and Unpowered Inspection
Verify orientation and soldering of U1–U38, D1–D5, Q1, F2/F3, polarized battery connectors, USB-C J1, microSD J3, and switches SW1–SW3.
Confirm no conductive debris beneath shielded modules or connectors.
Measure resistance from USB_VBUS, PACK_A_FUSED, PACK_B_FUSED, VBAT, VSYS, 3V3, 5V_BOOST, and 5V_TARGET to GND. Investigate readings below 10 ohms befo...
Yes. I’ll include a compact, glove-tolerant thumb QWERTY keyboard in the handheld concept, plus the existing directional controls and dedicated power/back keys. It will connect through the I/O expander as a scanned key matrix so it uses few ESP32 pins and can wake the device from sleep.
Main PCB: retain 160 × 100 mm, four layers, standard through-vias.
Keyboard: separate front-panel thumb-QWERTY matrix PCB connected through the I/O expander; directional, power, and back controls remain dedicated.
Top side: MCU, power stages, radios/modules, SD, connectors, switches, and tall components.
Bottom side: small passives only.
Edges: USB-C and SD accessible at the front; debug/expansion ports along one side; batteries and emergency-isolation interfaces opposite; antennas separated along the rear edge.
RF: dedicated NFC, sub-GHz, and ESP32 antenna keepouts.
Manufacturing: standard 1 oz copper, no HDI or microvias; compatible with mainstream prototype fabs.
Reply confirmed to start placement and routing, or specify a different board size or keyboard arrangement.