6-layer stackup (2 oz outer, 1 oz inner) layout checklist:
1. Stackup assumptions
- L1: Top signal (primary for MCU, TX, RX, audio, and coil interface)
- L2: Solid GND reference plane (continuous under all high-speed / high-di/dt nets, DAC/AUDIO, TX, RX)
- L3: Inner signal 1 (low-noise analog / RX inner routing when needed)
- L4: Inner signal 2 (digital / control / interface)
- L5: Solid power plane(s) or split power (3V3, 5V, TX drive rail) with strict return-path planning to L2
- L6: Bottom signal (slower signals, local pours, stitching vias to L2 GND)
2. Coil / TX driver placement rules
- Place TX MOSFETs, TX driver, and TX return loop tightly coupled, as close to the coil connector as mechanically allowed.
- Minimize loop area for TX current path (TX driver -> coil+ -> coil- -> return).
- Route primary TX current loop on L1 (and optionally L6) directly over solid GND on L2; avoid routing TX over plane splits.
- Keep any sensitive analog/RX traces and components at least 10 mm away from TX high-di/dt copper (including polygons).
- Avoid any vias in the main TX current loop except where absolutely required for connector breakout.
3. RX analog front-end placement rules
- Place RX front-end (low-noise amps, integrators, filters) close together with shortest possible feedback loops.
- Keep RX input traces away from TX copper and digital clocks by at least 10 mm; prefer L1 routing over solid L2 GND.
- Do not route RX inputs or high-impedance nodes parallel to TX traces for more than 5 mm; cross at 90° if crossing is unavoidable.
- Keep all RX input and feedback routing on a single layer where possible to avoid via stubs; when vias are required, use adjacent GND stitching vias.
4. Coil / TX / RX keep-out rules
- Define a coil keep-out region around the coil connector and TX current loop where no sensitive analog or digital traces may pass (minimum radius 15–20 mm from coil connector center, adjust to mechanical constraints).
- Inside the coil keep-out, only allow: TX copper, coil connector pins, TX sense resistors/shunts, and local GND stitching vias.
- Define an RX keep-out region excluding TX polygons, high-current power traces, and switching nodes from entering within 10 mm of RX inputs.
- Prohibit placing high di/dt switching nodes (TX drain, flyback nodes, DC-DC switch nodes) under or directly adjacent to the RX analog section.
5. Via stitching templates
- Around the coil connector and TX loop, place a ring of GND stitching vias tying L1/L6 pours to L2 GND every 2.0–2.5 mm along the perimeter.
- Along the boundary between TX region and RX analog region, place a GND via fence (L1 to L2 to L6) on 2.0–2.5 mm pitch forming an EMI barrier.
- Around sensitive RX analog input traces that must run near TX or digital regions, place paired GND stitching vias every 3–4 mm along both sides of the trace where geometry permits.
- Stitch all local GND copper used for shielding (on L1 and L6) down to the solid GND plane (L2) with vias every 3–4 mm.
6. Audio output (PA4) routing notes
- Route AUDIO_MONO_OUT as a short, single-ended trace on L1 over continuous L2 GND from PA4 -> R_SERIES -> C_AC -> L_CHOKE -> U_ESD -> C_RF -> J_AUD.
- Keep the total PA4-to-connector length as short as practical, target < 30–40 mm if mechanically possible.
- Avoid routing AUDIO_MONO_OUT parallel to TX traces or clock lines for more than 5–10 mm; cross at 90° when crossing is needed.
- Place at least one GND stitching via near each of R_SERIES, C_AC, L_CHOKE, U_ESD, and C_RF tying top copper pours to L2 GND.
7. General placement and routing hygiene
- Maintain continuous GND beneath all high-speed or high-di/dt nets; avoid slots, voids, or plane cuts under TX, RX, and AUDIO.
- Keep decoupling capacitors for TX drivers, MCU, and RX amplifiers as close as possible to their supply pins with direct, short return paths to L2 GND.
- Avoid long, narrow necked copper sections on GND in TX, RX, and audio regions; keep GND pours wide and well-stitched.
- Reserve mechanical keep-out for enclosures and coil cabling so that TX and RX placement is not compromised late in the design.