Project Design and Implementation Overview

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Project
Project Overview
This Flux.ai project implements a KF301-5.0-2P screw-terminal block, providing a simple 2-wire interface for PCB-mounted power or signal connections. It consists of two identical terminal pins (P1 and P2) arranged with a 5.0 mm pitch.

Core Components


DesignatorPart NameFunction
P1TerminalScrew‐clamp connection for wire #1
P2TerminalScrew‐clamp connection for wire #2
Both P1 and P2 share the same footprint and are sourced as the KF301-5.0-2P 2-pin terminal block (Aliexpress MPN).
Functional Block Diagram

Mermaid


flowchart TD
   EXT1[“External Wire 1”]
   EXT2[“External Wire 2”]
   P1[“P1 Terminal Pin”]
   P2[“P2 Terminal Pin”]
   PCB_NET1[“NET1 on PCB”]
   PCB_NET2[“NET2 on PCB”]

   EXT1 --> P1 --> PCB_NET1
   EXT2 --> P2 --> PCB_NET2
Design & Implementation Details
  1. Mechanical Footprint
    • 5.0 mm pin-to-pin spacing
    • Through-hole pins sized for up to ~12 AWG wire via screw clamp
    • Silkscreen marking for polarity or net names
  2. Electrical Characteristics

    Table


    ParameterSpecification
    Rated Current3 A – 10 A (typical)
    Voltage Rating250 V AC / 300 V DC
    Contact Resistance< 10 mΩ
    Insulation Resistance> 100 MΩ
  3. PCB Implementation
    • Two plated through-holes per pin for mechanical strength
    • Expanded annular rings to handle screw-terminal torque
    • Optionally tied to power planes or routed to on-board circuitry
Key Design Choices & Trade-Offs
  • 5.0 mm Pitch
      • Robust for thicker wires, easy screw access
    • – Consumes more board area vs. finer-pitch blocks (e.g., 3.5 mm)
  • Through-Hole vs. SMT
    • Through-hole chosen for mechanical stability under repeated mating
    • SMT blocks exist but offer lower retention force
  • Simple 2-Pin Only
      • Minimal BOM cost and layout complexity
    • – Scalability requires duplicating footprint for multi-channel designs
Potential Challenges & Performance Considerations
  • Vibration & Torque:
    Excessive vibration or overtightening can crack solder joints—consider staking adhesives or glues for high-vibration environments.
  • Current Carrying Capacity:
    Ensure copper thickness and trace width match the terminal’s rated current to avoid overheating.
  • Creepage & Clearance:
    High-voltage applications must respect board-level spacing rules around screw terminals.
Real-World Applications
  • Power input/output headers for small controllers
  • Sensor or actuator wiring in industrial control boards
  • Field-serviceable connections in test fixtures
Areas for Improvement & Future Enhancements
  • Integrated Fuse or PTC: Add an onboard fuse footprint to protect downstream circuitry.
  • Multi-Pole Variants: Design a 3- or 4-pin version by extending the footprint and silkscreen.
  • Labeling & Polarity Marks: Enhance silkscreen with clear “+”/“–” or net names to reduce wiring errors.
  • Mechanical Anchors: Include side-wall solder tabs or staking posts to further reinforce against torque.
Scalability & Next Steps
  • Clone and array this 2-pin module for higher channel counts
  • Pair with on-board regulation or filtering sub-circuits
  • Automate net labeling (e.g., “VIN”, “GND”) once the terminal is integrated into a larger schematic block
This lightweight connector block serves as a versatile building block for any PCB requiring reliable, serviceable wire terminations.
Trace width inquiry
Fuse footprint addition
Expand to multi-pin design
Improve vibration resistance
258 days

Ready.


P2
P1


  • Ground
    A common return path for electric current. Commonly known as ground.
  • Net Portal
    Wirelessly connects nets on schematic. Used to organize schematics and separate functional blocks. To wirelessly connect net portals, give them same designator. #portal
  • Power Net Portal
    Wirelessly connects power nets on schematic. Identical to the net portal, but with a power symbol. Used to organize schematics and separate functional blocks. To wirelessly connect power net portals, give them the same designator. #portal #power
  • Generic Resistor
    A generic fixed resistor for rapid developing circuit topology. Save precious design time by seamlessly add more information to this part (value, footprint, etc.) as it becomes available. Standard resistor values: 1.0Ω 10Ω 100Ω 1.0kΩ 10kΩ 100kΩ 1.0MΩ 1.1Ω 11Ω 110Ω 1.1kΩ 11kΩ 110kΩ 1.1MΩ 1.2Ω 12Ω 120Ω 1.2kΩ 12kΩ 120kΩ 1.2MΩ 1.3Ω 13Ω 130Ω 1.3kΩ 13kΩ 130kΩ 1.3MΩ 1.5Ω 15Ω 150Ω 1.5kΩ 15kΩ 150kΩ 1.5MΩ 1.6Ω 16Ω 160Ω 1.6kΩ 16kΩ 160kΩ 1.6MΩ 1.8Ω 18Ω 180Ω 1.8KΩ 18kΩ 180kΩ 1.8MΩ 2.0Ω 20Ω 200Ω 2.0kΩ 20kΩ 200kΩ 2.0MΩ 2.2Ω 22Ω 220Ω 2.2kΩ 22kΩ 220kΩ 2.2MΩ 2.4Ω 24Ω 240Ω 2.4kΩ 24kΩ 240kΩ 2.4MΩ 2.7Ω 27Ω 270Ω 2.7kΩ 27kΩ 270kΩ 2.7MΩ 3.0Ω 30Ω 300Ω 3.0KΩ 30KΩ 300KΩ 3.0MΩ 3.3Ω 33Ω 330Ω 3.3kΩ 33kΩ 330kΩ 3.3MΩ 3.6Ω 36Ω 360Ω 3.6kΩ 36kΩ 360kΩ 3.6MΩ 3.9Ω 39Ω 390Ω 3.9kΩ 39kΩ 390kΩ 3.9MΩ 4.3Ω 43Ω 430Ω 4.3kΩ 43KΩ 430KΩ 4.3MΩ 4.7Ω 47Ω 470Ω 4.7kΩ 47kΩ 470kΩ 4.7MΩ 5.1Ω 51Ω 510Ω 5.1kΩ 51kΩ 510kΩ 5.1MΩ 5.6Ω 56Ω 560Ω 5.6kΩ 56kΩ 560kΩ 5.6MΩ 6.2Ω 62Ω 620Ω 6.2kΩ 62KΩ 620KΩ 6.2MΩ 6.8Ω 68Ω 680Ω 6.8kΩ 68kΩ 680kΩ 6.8MΩ 7.5Ω 75Ω 750Ω 7.5kΩ 75kΩ 750kΩ 7.5MΩ 8.2Ω 82Ω 820Ω 8.2kΩ 82kΩ 820kΩ 8.2MΩ 9.1Ω 91Ω 910Ω 9.1kΩ 91kΩ 910kΩ 9.1MΩ #generics #CommonPartsLibrary
  • Generic Capacitor
    A generic fixed capacitor ideal for rapid circuit topology development. You can choose between polarized and non-polarized types, its symbol and the footprint will automatically adapt based on your selection. Supported options include standard SMD sizes for ceramic capacitors (e.g., 0402, 0603, 0805), SMD sizes for aluminum electrolytic capacitors, and through-hole footprints for polarized capacitors. Save precious design time by seamlessly add more information to this part (value, footprint, etc.) as it becomes available. Standard capacitor values: 1.0pF 10pF 100pF 1000pF 0.01uF 0.1uF 1.0uF 10uF 100uF 1000uF 10,000uF 1.1pF 11pF 110pF 1100pF 1.2pF 12pF 120pF 1200pF 1.3pF 13pF 130pF 1300pF 1.5pF 15pF 150pF 1500pF 0.015uF 0.15uF 1.5uF 15uF 150uF 1500uF 1.6pF 16pF 160pF 1600pF 1.8pF 18pF 180pF 1800pF 2.0pF 20pF 200pF 2000pF 2.2pF 22pF 20pF 2200pF 0.022uF 0.22uF 2.2uF 22uF 220uF 2200uF 2.4pF 24pF 240pF 2400pF 2.7pF 27pF 270pF 2700pF 3.0pF 30pF 300pF 3000pF 3.3pF 33pF 330pF 3300pF 0.033uF 0.33uF 3.3uF 33uF 330uF 3300uF 3.6pF 36pF 360pF 3600pF 3.9pF 39pF 390pF 3900pF 4.3pF 43pF 430pF 4300pF 4.7pF 47pF 470pF 4700pF 0.047uF 0.47uF 4.7uF 47uF 470uF 4700uF 5.1pF 51pF 510pF 5100pF 5.6pF 56pF 560pF 5600pF 6.2pF 62pF 620pF 6200pF 6.8pF 68pF 680pF 6800pF 0.068uF 0.68uF 6.8uF 68uF 680uF 6800uF 7.5pF 75pF 750pF 7500pF 8.2pF 82pF 820pF 8200pF 9.1pF 91pF 910pF 9100pF #generics #CommonPartsLibrary
  • Generic Inductor
    A generic fixed inductor for rapid developing circuit topology. *You can now change the footprint and 3D model at the top level anytime you want. This is the power of #generics
  • Terminal
    Terminal
    An electrical connector acting as reusable interface to a conductor and creating a point where external circuits can be connected.
  • RMCF0805JT47K0
    47 kOhms ±5% 0.125W, 1/8W Chip Resistor 0805 (2012 Metric) Automotive AEC-Q200 Thick Film #forLedBlink
  • 875105359001
    10uF Capacitor Aluminum Polymer 20% 16V SMD 5x5.3mm #forLedBlink #commonpartslibrary #capacitor #aluminumpolymer #radialcan
  • CTL1206FYW1T
    Yellow 595nm LED Indication - Discrete 1.7V 1206 (3216 Metric) #forLedBlink

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KF301-5.0-2P

KF301-5.0-2P
Description

Created
Last updated by jecstronic
1 Contributor(s)
jecstronic

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Properties

Part Type
Connector
Manufacturer Name
Aliexpress
Manufacturer Part Number
KF301-5.0-2P
Designator Prefix
J

Availability & Pricing

DPNStockQty 1
165K$0.0858