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Designator | |
|---|---|
Inspect
uncontrolled single phase bridge rectifier
Controls
Properties
Availability & Pricing
| Distributor | Qty 1 | |
|---|---|---|
| Digi-Key | $0.06–$0.40 | |
| LCSC | $0.02–$0.05 | |
Assets
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fanc
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Transformer: To step down the voltage from 220 V AC to a lower AC voltage close to the desired DC output. Assumption: step-down to ~15 V AC to allow for rectification and regulation losses.
- Type: Encapsulated PCB Mount
- Primary Voltage: 220 V AC
- Secondary Voltage: ~15 V AC
- Power Rating: At least 50 W (to provide some margin)
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Bridge Rectifier: To convert AC to pulsed DC.
- Type: Single-phase bridge rectifier
- Reverse Voltage: Minimum 100 V
- Forward Current: Minimum 5 A
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Filter Capacitor (Bulk Capacitor): To smooth the pulsed DC from the rectifier.
- Type: Electrolytic
- Voltage Rating: >25 V
- Capacitance: 1000 μF to 4700 μF (the exact value may require adjustment based on output ripple requirements)
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Voltage Regulator: To regulate the voltage to a stable 11 V DC output.
- Type: Switching regulator (Buck Converter) for better efficiency and less heat dissipation compared to linear regulators.
- Input Voltage: Suitable for the output of the filter capacitor
- Output Voltage: 11 V
- Output Current: At least 3.64 A (to meet the 40 W power requirement)
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Heat Sink: For the voltage regulator, depending on its package and thermal performance.
- Material: Aluminum (Adequate size based on the regulator's thermal data)
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Output Filter Capacitor: To further smooth the DC output.
- Type: Low ESR Electrolytic or Polymer
- Voltage Rating: >16 V
- Capacitance: Generally, 220 μF to 1000 μF
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Protection Components:
- Fuses: At the input for overcurrent protection.
- Varistor or MOV: Across the primary of the transformer for surge protection.
- Diode: Across the regulator output for polarity protection.
- Thermal Cutoff (Thermal Fuse): If necessary, based on the thermal design.
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Miscellaneous:
- PCB: For mounting and connecting components.
- Connectors: For AC input and DC output.
- Wire: Adequate gauge for current.
- Enclosure: To house all components safely.
Design Considerationsfanc
copilot
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Energy Storage: In a buck converter, the inductor stores energy during the ON phase of the switching cycle and releases it during the OFF phase. This energy transfer process is fundamental to the buck converter's operation, allowing it to step down the voltage.
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Current Smoothing: The inductor helps smooth out the pulses in the input current, resulting in a more steady output current. This is crucial for providing a stable DC supply, particularly for sensitive electronic devices like phone batteries.
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Reduced Ripple: Inductors in conjunction with capacitors filter out the voltage ripple produced by the switching action of the regulator. This ensures that the output voltage remains steady without significant fluctuations that could harm the device being charged.
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Efficiency: The use of an inductor in a buck converter contributes to the high efficiency of these devices. By storing and releasing energy, rather than simply dissipating excess voltage as heat (as in linear regulators), switching regulators can achieve efficiency levels above 90%. This efficiency is particularly important in applications like a battery charger, where minimizing heat dissipation is a goal.
Selection Criteria for the Inductorfanc
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