USB-C Power Hub Design

Assigned validated manufacturer names and MPNs to every requested capacitor, resistor, and L2 without changing connectivity or placement.
Open item
  • The three “Missing Power” errors remain false positives: the STUSB control outputs are incorrectly typed as power inputs in their library symbols. The actual pull-up, NPN inverter, and eFuse-enable circuits are correct, and the available project editing controls cannot safely correct individual terminal types.
No new ERC errors were introduced.
I’ll inspect the board state and determine whether placement, routing, or both are required. I’ll apply the needed auto-layout steps, then verify airwires, overlaps, component containment, and DRC.
PCB inspection completed:
  • Current board is the default 160 × 100 mm, 4-layer layout.
  • All 83 components are placed, but placement is scattered and partially routed.
  • Both replacement and routing are needed; existing partial traces may become stale after replacement.
  • Recommended direction: resize to approximately 50 × 80 mm or 80 × 80 mm, place the three USB-C receptacles at accessible edges, regroup the power/PD sections, then reroute and run DRC.
No layout changes were applied because available ACUs were exhausted during execution.
Configure 80mm board
Choose compact layout
Review PCB DRC
U4
J1
U6
U1
J2
U5
J3
R5
Resistance
10.2 kΩ
R7
Resistance
100 kΩ
R10
Resistance
294 ohms
R15
Resistance
100kΩ
R6
Resistance
243 kΩ
R24
Resistance
2.7kΩ
R16
Resistance
10kΩ
R14
Resistance
100kΩ
R26
Resistance
16.9kΩ
R12
Resistance
10kΩ
R19
Resistance
100kΩ
R2
Resistance
4.7 kΩ
R22
Resistance
52.3kΩ
R1
Resistance
4.7 kΩ
R13
Resistance
100kΩ
R8
Resistance
43.2 kΩ
R23
Resistance
2.7kΩ
R11
Resistance
294 ohms
R18
Resistance
10kΩ
R3
Resistance
10 kΩ
R4
Resistance
54.9 kΩ
R25
Resistance
4.42kΩ
R9
Resistance
294 ohms
R21
Resistance
14.3kΩ
R17
Resistance
10kΩ
R20
Resistance
931kΩ
R27
Resistance
100kΩ
D3
C23
Capacitance
1uF
C8
Capacitance
1uF
C38
Capacitance
220nF
D2
C22
Capacitance
1uF
C18
Capacitance
47 µF
C2
End of Life
Capacitance
10uF
C33
Capacitance
2.2nF
C9
Capacitance
22uF
C32
Capacitance
2.2nF
C20
Capacitance
47 µF
C14
Capacitance
1uF nF
C12
Capacitance
1uF nF
C10
Capacitance
22uF
C7
Capacitance
100nF
C37
End of Life
Capacitance
10uF
C4
Capacitance
47 µF
C24
Capacitance
4.7uF
C11
Capacitance
22uF
C3
End of Life
Capacitance
10uF
C25
Capacitance
1uF
C1
Capacitance
100 nF
D1
C31
Capacitance
4.7nF
C15
Capacitance
100 nF
C30
Capacitance
10nF
C35
Capacitance
10nF
C34
Capacitance
4.7nF
C5
Capacitance
47 µF
C19
Capacitance
47 µF
C16
Capacitance
1uF nF
C21
Capacitance
1uF
C13
Capacitance
1uF nF
C17
Capacitance
1uF nF
C6
Capacitance
47 µF
C36
Capacitance
1uF
Q3
L2
Inductance
6.8 µH
Q1
Q2
U2
D4
L1
Inductance
7.2µH
J4
U7
U3
U9
U10

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Firmware Control Notes
MCU
STM32G071CBT6, 3.3 V, SWD on PA13/PA14 with NRST on PF2. Internal oscillator is assumed for first bring-up; external crystals are not populated.
Current Pin Map

Table


MCU pinNet / functionNotes
PA9I2C_SCLShared PD-controller control bus
PA10I2C_SDAShared PD-controller control bus
PA13SWDIOCortex debug header
PA14SWCLK / BOOT0 pinDebug clock; boot option configuration must preserve SWD
PF2MCU_NRSTHeader reset and 100 nF reset filter
Controller Notes
  • U1 STUSB4500: sink contract status, alerts, PDO/NVM configuration and VBUS path enable. Validate I2C address strapping and official register map.
  • U2/U3 STUSB4710: source PDO selection and source enable. Their address straps must be made unique before firmware can share one I2C bus. The current first-pass schematic does not yet complete the address/PDO-select straps.
  • U4/U5/U6 TPS25983: route PG, IMON and fault handling to spare ADC/GPIO in revision 2. Firmware must not rely only on PD controller state.
Required State Machine
  1. Boot on housekeeping rail with all downstream source paths disabled.
  2. Read/confirm upstream contract and cable-current capability.
  3. Compute available input power using the lower of negotiated contract, thermal derating, and measured-current ceiling.
  4. Keep Pi port priority. Advertise 5.1 V/5 A only when a compliant 5 A cable and sufficient budget are confirmed; otherwise cap at 3 A or deny.
  5. Advertise only display PDOs that fit remaining budget. Program converter setpoint before enabling its source path.
  6. On contract reduction, overcurrent, overtemperature or PG loss: withdraw display high-power PDOs, renegotiate, disable display if necessary, then reduce/disable Pi only if safety requires.
  7. Command VBUS discharge on detach/fault and verify VBUS-safe state before changing setpoint or reconnecting.
Register / Validation To-Do
  • Import official STUSB4500 and STUSB4710 register maps and NVM/PDO programming procedure.
  • Confirm STUSB4710 supports the desired dynamic PDO update workflow and USB PD 3.0 interoperability.
  • Assign unique I2C addresses and interrupt GPIOs.
  • Add ADC scaling constants for input, Pi and display current monitors after shunt/IMON networks are finalized.
  • Define converter selector truth table or digital interface after the display power-stage redesign.
  • MCU

  • Current Pin Map

  • Controller Notes

  • Required State Machine

  • Register / Validation To-Do

USB-C PD Dual Power Hub

USB-C PD Dual Power Hub thumbnail
100 W USB-C PD sink hub with independent 27 W Raspberry Pi 5 and 60 W display source ports under firmware-controlled dynamic power budgeting.

Properties

Properties describe core aspects of the project.

Pricing & Availability

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Qty 1

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$9.32

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$13.81

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$12.79–$273.07

Controls