USB-C Power Hub Design

Assigned validated manufacturer names and MPNs to every requested capacitor, resistor, and L2 without changing connectivity or placement.
Open item
  • The three “Missing Power” errors remain false positives: the STUSB control outputs are incorrectly typed as power inputs in their library symbols. The actual pull-up, NPN inverter, and eFuse-enable circuits are correct, and the available project editing controls cannot safely correct individual terminal types.
No new ERC errors were introduced.
I’ll inspect the board state and determine whether placement, routing, or both are required. I’ll apply the needed auto-layout steps, then verify airwires, overlaps, component containment, and DRC.
PCB inspection completed:
  • Current board is the default 160 × 100 mm, 4-layer layout.
  • All 83 components are placed, but placement is scattered and partially routed.
  • Both replacement and routing are needed; existing partial traces may become stale after replacement.
  • Recommended direction: resize to approximately 50 × 80 mm or 80 × 80 mm, place the three USB-C receptacles at accessible edges, regroup the power/PD sections, then reroute and run DRC.
No layout changes were applied because available ACUs were exhausted during execution.
Configure 80mm board
Choose compact layout
Review PCB DRC
U4
J1
U6
U1
J2
U5
J3
R5
Resistance
10.2 kΩ
R7
Resistance
100 kΩ
R10
Resistance
294 ohms
R15
Resistance
100kΩ
R6
Resistance
243 kΩ
R24
Resistance
2.7kΩ
R16
Resistance
10kΩ
R14
Resistance
100kΩ
R26
Resistance
16.9kΩ
R12
Resistance
10kΩ
R19
Resistance
100kΩ
R2
Resistance
4.7 kΩ
R22
Resistance
52.3kΩ
R1
Resistance
4.7 kΩ
R13
Resistance
100kΩ
R8
Resistance
43.2 kΩ
R23
Resistance
2.7kΩ
R11
Resistance
294 ohms
R18
Resistance
10kΩ
R3
Resistance
10 kΩ
R4
Resistance
54.9 kΩ
R25
Resistance
4.42kΩ
R9
Resistance
294 ohms
R21
Resistance
14.3kΩ
R17
Resistance
10kΩ
R20
Resistance
931kΩ
R27
Resistance
100kΩ
D3
C23
Capacitance
1uF
C8
Capacitance
1uF
C38
Capacitance
220nF
D2
C22
Capacitance
1uF
C18
Capacitance
47 µF
C2
End of Life
Capacitance
10uF
C33
Capacitance
2.2nF
C9
Capacitance
22uF
C32
Capacitance
2.2nF
C20
Capacitance
47 µF
C14
Capacitance
1uF nF
C12
Capacitance
1uF nF
C10
Capacitance
22uF
C7
Capacitance
100nF
C37
End of Life
Capacitance
10uF
C4
Capacitance
47 µF
C24
Capacitance
4.7uF
C11
Capacitance
22uF
C3
End of Life
Capacitance
10uF
C25
Capacitance
1uF
C1
Capacitance
100 nF
D1
C31
Capacitance
4.7nF
C15
Capacitance
100 nF
C30
Capacitance
10nF
C35
Capacitance
10nF
C34
Capacitance
4.7nF
C5
Capacitance
47 µF
C19
Capacitance
47 µF
C16
Capacitance
1uF nF
C21
Capacitance
1uF
C13
Capacitance
1uF nF
C17
Capacitance
1uF nF
C6
Capacitance
47 µF
C36
Capacitance
1uF
Q3
L2
Inductance
6.8 µH
Q1
Q2
U2
D4
L1
Inductance
7.2µH
U3
J4
U7
U9
U10

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Block Diagram

Text


USB-C Upstream Sink (100 W target, e-marked 5 A cable)
  -> CC/VBUS ESD + fuse/eFuse + reverse/current protection
  -> Upstream PD sink controller
  -> protected 20 V system bus + input current/voltage telemetry
       |-> 20 V to 5.1 V / >=5 A buck -> source power switch/current sense/discharge -> USB-C Port A PD source -> Raspberry Pi 5
       |-> programmable buck/buck-boost 5/9/12/15/20 V,  source power switch/current sense/discharge -> USB-C Port B PD source -> display
       `-> auxiliary logic rail -> policy MCU

Policy MCU  upstream sink controller
Policy MCU  Port A source/DRP controller
Policy MCU  Port B source/DRP controller
Policy MCU  converter setpoints, source enables, load shedding, discharge controls

All policy and allocation controls are firmware-controlled. Port A is capped at 5.1 V/5 A; Port B is capped at 20 V/3 A. Simultaneous allocations must stay inside the negotiated upstream contract after conversion losses and controls allowance.

USB-C PD Dual Power Hub

USB-C PD Dual Power Hub thumbnail
100 W USB-C PD sink hub with independent 27 W Raspberry Pi 5 and 60 W display source ports under firmware-controlled dynamic power budgeting.

Properties

Properties describe core aspects of the project.

Pricing & Availability

Distributor

Qty 1

Arrow

$19.74–$27.37

Digi-Key

$2.34

HQonline

$9.32

LCSC

$47.07–$47.07

Mouser

$33.16

TME

$13.81

Verical

$12.79–$273.07

Controls