Raspberry Pi Relay PCB Design
0:00
Autopilot
Work completed:
- Board outline set to 50 mm × 80 mm
- Mounting holes MH1–MH4 configured at correct diameter and positions
- “Orientation Checklist” project property added for relays K1–K4 and terminal blocks J3–J6
- PCB stackup set to Standard 4 Layer, with Layer 2 = GND plane and Layer 3 = 5 V plane
Tasks not yet done:
- Verify and update the Pico header footprint (J1) to match Raspberry Pi Pico mechanical specs (requires manual edit)
- Define and apply net classes for:
- 12 V power nets (PROTECTED_12V, VIN_AFTER_FUSE, U5:VIN, F1, SurgeTVS, coils)
- 5 V power nets (U5:VOUT, Pico VSYS/VBUS)
- LED_PWR nets (LED1–LED4)
- GPIO nets through PC817 to ULN2803A
- Component placement (PC817 → ULN2803A → SRD-12VDC-SL-C → J3–J6 & BATx_COM)
- Placement of 12 V entry (J2), fuse F1, protection diodes/TVS, buck converter U5 & decoupling caps C9–C12
- Test point (TP1–TP7) placement and silkscreen labeling
- Routing of power (12 V, 5 V) and signal nets, with wide traces, clearance rules
- Ground stitching vias around U5 region
- ERC/DRC run and resolution of any violations
- Final silkscreen review and test-point labels
Success criteria status
- ✅ Board outline and mounting holes correct (50 × 80 mm, MH1–MH4)
- ✅ 4-layer stack configured with L2=GND, L3=5 V
- ⬜ Pico header footprint not yet verified
- ⬜ Net classes not defined or applied
- ⬜ Component placement and routing incomplete
- ⬜ ERC/DRC has not been run
Next step: Proceed to Component Placement (step 3), arranging opto-isolators (PC817), ULN2803A, relays, terminals, then place the 12 V entry and buck converter region.
56 days
Ready.
LED1 K - R1 P1
LED1 K - R1 P1
J8
R1 P2 - LED1 A
R1 P1 - LED1 K
J10
LED2 K - R2 P1
ReverseDiode
J2
LED2 K - R2 P1
R1 P2 - LED1 A
R1 P2 - LED1 A
R2 P1 - LED2 K
J2 2 - C9 P2
J9
R1 P1 - LED1 K
R2 P1 - LED2 K
J2 1 - F1 1
R1 P2 - LED1 A
R2
Inductance
Inductance
D1
F1 2 - D1 Cathode
GND
J7
J2 2 - C9 P2
LED1
Capacitance
Capacitance
SurgeTVS
F1 2 - D1 Cathode
BuckReg
Inductance
Inductance
J2 1 - F1 1
LED2
Inductance
Inductance
R1
Capacitance
Capacitance
U5
Inductance
Inductance
Reviews
Electrical Rule Checks
Missing Footprints
Reports parts that have no footprint.
Design Rule Checks
Overlapping Copper • 1
Des | Net | Des | Net | ... | |
|---|---|---|---|---|---|
Invalid Layer • 159
Designator | |
|---|---|
Component Overrides
Reports components that have been modified using the "!important" flag.
Airwires • 40
Designators | Net | |
|---|---|---|
Deprecated Rules
Reports nodes that are using rules that are not supported anymore.
Floating Copper • 3
Protected Intrusions
Reports intrusions from objects of other nets into polygons or fills that have the Protected layout rule applied.
System Checks
Auto-Layout
BetaReports issues with Auto-Layout if Flux cannot route something or must ignore a configuration.
Passive Components
Resistor Power Rating
BetaChecks that the power traveling across a given resistor is under its rating with 50% headroom.
Learn morePull Up/Pull Down Presence
BetaChecks that IC pins that require pull up or pull down resistors have them.
Learn moreCapacitor Voltage Rating
BetaChecks that capacitors have appropriate voltage ratings to prevent overheating and ensure reliable circuit operation.
- Wirelessly connects nets on schematic. Used to organize schematics and separate functional blocks. To wirelessly connect net portals, give them same designator. #portaljharwinbarrozo43.0M
- Wirelessly connects power nets on schematic. Identical to the net portal, but with a power symbol. Used to organize schematics and separate functional blocks. To wirelessly connect power net portals, give them the same designator. #portal #powerjharwinbarrozo11.4M
- A generic fixed resistor for rapid developing circuit topology. Save precious design time by seamlessly add more information to this part (value, footprint, etc.) as it becomes available. Standard resistor values: 1.0Ω 10Ω 100Ω 1.0kΩ 10kΩ 100kΩ 1.0MΩ 1.1Ω 11Ω 110Ω 1.1kΩ 11kΩ 110kΩ 1.1MΩ 1.2Ω 12Ω 120Ω 1.2kΩ 12kΩ 120kΩ 1.2MΩ 1.3Ω 13Ω 130Ω 1.3kΩ 13kΩ 130kΩ 1.3MΩ 1.5Ω 15Ω 150Ω 1.5kΩ 15kΩ 150kΩ 1.5MΩ 1.6Ω 16Ω 160Ω 1.6kΩ 16kΩ 160kΩ 1.6MΩ 1.8Ω 18Ω 180Ω 1.8KΩ 18kΩ 180kΩ 1.8MΩ 2.0Ω 20Ω 200Ω 2.0kΩ 20kΩ 200kΩ 2.0MΩ 2.2Ω 22Ω 220Ω 2.2kΩ 22kΩ 220kΩ 2.2MΩ 2.4Ω 24Ω 240Ω 2.4kΩ 24kΩ 240kΩ 2.4MΩ 2.7Ω 27Ω 270Ω 2.7kΩ 27kΩ 270kΩ 2.7MΩ 3.0Ω 30Ω 300Ω 3.0KΩ 30KΩ 300KΩ 3.0MΩ 3.3Ω 33Ω 330Ω 3.3kΩ 33kΩ 330kΩ 3.3MΩ 3.6Ω 36Ω 360Ω 3.6kΩ 36kΩ 360kΩ 3.6MΩ 3.9Ω 39Ω 390Ω 3.9kΩ 39kΩ 390kΩ 3.9MΩ 4.3Ω 43Ω 430Ω 4.3kΩ 43KΩ 430KΩ 4.3MΩ 4.7Ω 47Ω 470Ω 4.7kΩ 47kΩ 470kΩ 4.7MΩ 5.1Ω 51Ω 510Ω 5.1kΩ 51kΩ 510kΩ 5.1MΩ 5.6Ω 56Ω 560Ω 5.6kΩ 56kΩ 560kΩ 5.6MΩ 6.2Ω 62Ω 620Ω 6.2kΩ 62KΩ 620KΩ 6.2MΩ 6.8Ω 68Ω 680Ω 6.8kΩ 68kΩ 680kΩ 6.8MΩ 7.5Ω 75Ω 750Ω 7.5kΩ 75kΩ 750kΩ 7.5MΩ 8.2Ω 82Ω 820Ω 8.2kΩ 82kΩ 820kΩ 8.2MΩ 9.1Ω 91Ω 910Ω 9.1kΩ 91kΩ 910kΩ 9.1MΩ #generics #CommonPartsLibraryjharwinbarrozo1.5M
- A generic fixed capacitor ideal for rapid circuit topology development. You can choose between polarized and non-polarized types, its symbol and the footprint will automatically adapt based on your selection. Supported options include standard SMD sizes for ceramic capacitors (e.g., 0402, 0603, 0805), SMD sizes for aluminum electrolytic capacitors, and through-hole footprints for polarized capacitors. Save precious design time by seamlessly add more information to this part (value, footprint, etc.) as it becomes available. Standard capacitor values: 1.0pF 10pF 100pF 1000pF 0.01uF 0.1uF 1.0uF 10uF 100uF 1000uF 10,000uF 1.1pF 11pF 110pF 1100pF 1.2pF 12pF 120pF 1200pF 1.3pF 13pF 130pF 1300pF 1.5pF 15pF 150pF 1500pF 0.015uF 0.15uF 1.5uF 15uF 150uF 1500uF 1.6pF 16pF 160pF 1600pF 1.8pF 18pF 180pF 1800pF 2.0pF 20pF 200pF 2000pF 2.2pF 22pF 20pF 2200pF 0.022uF 0.22uF 2.2uF 22uF 220uF 2200uF 2.4pF 24pF 240pF 2400pF 2.7pF 27pF 270pF 2700pF 3.0pF 30pF 300pF 3000pF 3.3pF 33pF 330pF 3300pF 0.033uF 0.33uF 3.3uF 33uF 330uF 3300uF 3.6pF 36pF 360pF 3600pF 3.9pF 39pF 390pF 3900pF 4.3pF 43pF 430pF 4300pF 4.7pF 47pF 470pF 4700pF 0.047uF 0.47uF 4.7uF 47uF 470uF 4700uF 5.1pF 51pF 510pF 5100pF 5.6pF 56pF 560pF 5600pF 6.2pF 62pF 620pF 6200pF 6.8pF 68pF 680pF 6800pF 0.068uF 0.68uF 6.8uF 68uF 680uF 6800uF 7.5pF 75pF 750pF 7500pF 8.2pF 82pF 820pF 8200pF 9.1pF 91pF 910pF 9100pF #generics #CommonPartsLibraryjharwinbarrozo1.5M
- A generic fixed inductor for rapid developing circuit topology. *You can now change the footprint and 3D model at the top level anytime you want. This is the power of #genericsjharwinbarrozo15.1k
- An electrical connector acting as reusable interface to a conductor and creating a point where external circuits can be connected.Terminal
- 47 kOhms ±5% 0.125W, 1/8W Chip Resistor 0805 (2012 Metric) Automotive AEC-Q200 Thick Film #forLedBlinkjharwinbarrozo1.2M
- 10uF Capacitor Aluminum Polymer 20% 16V SMD 5x5.3mm #forLedBlink #commonpartslibrary #capacitor #aluminumpolymer #radialcanjharwinbarrozo1.2M
- Yellow 595nm LED Indication - Discrete 1.7V 1206 (3216 Metric) #forLedBlinkjharwinbarrozo1.1M
Inspect
Costly Ivory Mr. Fusion
Controls
Properties
mm
°
°
°
°
°
°
°
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mm
Availability & Pricing
| Distributor | Qty 1 | |
|---|---|---|
| Arrow | $14.70–$73.17 | |
| Digi-Key | $18.01–$172.22 | |
| LCSC | $24.44–$26.24 | |
| Mouser | $18.79–$23.02 | |
| TME | $6.82 | |
| Verical | $7.39–$30.11 | |
Assets
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