the last few steps. Revert the layout locally around the B2 and B3 airwire endpoints (Trace ce13/cf92 and Trace 6e36/eb10) to a clean state, clear any temporary fragments, and position the view directly on the B2 gap so we can complete it."
I’ll clean only the local B2/B3 endpoint fragments you named, verify the remaining DRC state, and give you the exact B2 location to zoom to since I can’t directly move your viewport from here.
I started the cleanup flow and identified the target as the local B2/B3 endpoint area: B2 around Trace ce13/cf92, and B3 around Trace 6e36/eb10.
I’m blocked now because there are no available ACUs, so I can’t run the layout-edit tools to delete those fragments or verify DRC. What remains: delete the local temporary fragments around those four trace endpoints, rerun DRC, then manually zoom to the B2 pad/gap area near component B2 at approximately X 2241.26 mm, Y -0.77 mm.
This report evaluates the BM3451 cell-voltage input filtering and protection-delay behavior for the Toyota Prius 4S CATL NCM module BMS/CMU design.
Datasheet Reference Values
From BM3451 Table 6 external component constants:
Table
Datasheet Item
Typical
Range / Note
R1–R5 cell input series resistors
1 kΩ
100 Ω to 1 kΩ
C1–C5 cell input capacitors
1 µF
0.1 µF to 10 µF, voltage rating >50 V
RVCC
1 kΩ
100 Ω to 1 kΩ
CVCC
10 µF
10 µF to 100 µF
COV / COVD
0.1 µF
Sets OVP / UVP protection delay
BM3451 protection delays from the datasheet:
Table
Delay
Formula / Condition
Result with current values
OVP delay TOV
10^7 × COV
1.0 s typ, datasheet range 0.5–1.5 s
UVP delay TOVD
10^7 × COVD
1.0 s typ, datasheet range 0.5–1.5 s
Overcurrent 1 delay TOC1
2 × 10^6 × COC1
0.2 s
Overcurrent 2 delay TOC2
2 × 10^5 × COC2
20 ms
Current Schematic Finding
The schematic currently has the 1 µF cell filter capacitors CVC1–CVC4 across the cell sense nodes, but it does not show the per-cell 1 kΩ series resistors R1–R4 between the M4 sense pads and the BM3451 VC inputs.
Because of that, the current schematic does not implement the full datasheet RC input low-pass filter on VC1–VC4/VC2–VC5. The capacitors still provide local charge storage/noise shunting, but the effective time constant depends on harness impedance, trace impedance, and cell source impedance rather than a controlled resistor value.
Intended Datasheet RC Time Constant
If the datasheet-recommended 1 kΩ series resistor is inserted in each cell sense input path with the existing 1 µF capacitor:
τ = R × C = 1,000 Ω × 1 µF = 1.0 ms
f_c = 1 / (2πRC) = 159 Hz
Step/pulse response fraction at the VC input:
Table
Spike / transient duration
VC input reaches approx.
Interpretation
1 µs
0.10% of spike amplitude
Strong suppression
10 µs
0.995% of spike amplitude
Strong suppression
100 µs
9.5% of spike amplitude
Strong attenuation
1 ms
63.2% of step amplitude
One time constant
5 ms
99.3% of step amplitude
Essentially settled
The VCC filter RVCC = 1 kΩ and CVCC = 10 µF gives:
τ = 10 ms
f_c = 15.9 Hz
Automotive Transient Interpretation
A 1 ms cell-input RC filter is appropriate for rejecting high-frequency inverter noise and short microsecond-scale regenerative braking or traction inverter spikes. Microsecond events are attenuated by roughly 100× to 1000× before they reach the BM3451 comparator inputs.
This RC delay is still far shorter than the BM3451 OVP/UVP qualification delay of about 1 second. Therefore, the RC filter does not materially slow genuine fault detection: a real OVP/UVP condition lasting hundreds of milliseconds to seconds will pass through the RC filter and then be qualified by the BM3451 internal/external timing network.
Recommendation / Status
As currently drawn, the input filter stage is not fully tuned because the per-cell series resistors are missing. To make the design datasheet-complete and automotive-robust, add 1 kΩ series resistors in each active cell sense path:
B1 → 1 kΩ → BM3451 VC2 node, with 1 µF capacitor from filtered VC2/B1 sense node to lower cell node
B2 → 1 kΩ → BM3451 VC3 node, with 1 µF capacitor from filtered VC3/B2 sense node to lower cell node
B3 → 1 kΩ → BM3451 VC4 node, with 1 µF capacitor from filtered VC4/B3 sense node to lower cell node
B4 → 1 kΩ → BM3451 VC5/VCC input path, with existing RVCC/CVCC retained for IC supply filtering
After adding those resistors, the filter network will match the BM3451 datasheet typical values and will be suitable for the dynamic Toyota Prius automotive environment: strong microsecond spike rejection, stable inverter-noise filtering, and no meaningful delay penalty against real OVP/UVP faults because BM3451 already uses a ~1 s fault qualification delay.
Scope
Datasheet Reference Values
Current Schematic Finding
Intended Datasheet RC Time Constant
Automotive Transient Interpretation
Recommendation / Status
Reviews
Documents
Input Filter Transient Analysis — BM3451 4S BMS
Board Bring-Up Plan — Prius 4S BM3451 BMS
Assets
Assets are files uploaded to this project which can be used in various ways.
Custom 4S CATL NCM module BMS/CMU sampling and passive balancing board for a Toyota Prius hybrid battery retrofit using BM3451SMDC-T28A with isolated CO/DO fault outputs and M4 sense studs.
Properties
Properties describe core aspects of the project.
Pricing & Availability
Distributor
Qty 1
Arrow
$0.31–$1.38
Digi-Key
$1.06–$16.98
HQonline
$0.03–$0.22
LCSC
$0.52–$0.75
Mouser
$1.96
TME
$0.00
Verical
$0.21–$0.97
Controls
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