I’ll inspect the current PCB for board setup, placement quality, airwires, and routing status, then automatically place and/or route only what is needed and verify the result.
The PCB needs both: it is still on the oversized default 160 × 100 mm outline with scattered placement, and it has 44 airwires plus one copper overlap. I’ll compact and functionally place it first, then clean stale copper and auto-route it with wider horn-pulse power paths.
Auto-layout is applied: the board is now 50 × 80 mm, two-layer, fully placed, and routed with reinforced pulse-current paths. I’m running an independent final DRC and visual layout check now.
Auto-layout applied: the PCB is now 50 × 80 mm, 2-layer, with all 26 components top-mounted and 225 routed segments / 16 vias. Final checks show 0 airwires, overlaps, dangling traces, invalid layers, or out-of-board components; 1 A horn pulse paths use 1.0 mm traces.
Open item: generic/header parts still lack manufacturer part numbers.
Next: review silkscreen, validate the horn pulse thermally/electrically, then export manufacturing files.
A compact, disposable, battery-powered receiver for France/EU that listens in the 868 MHz ISM/SRD band and activates a 12 V horn with a nominal 1 A pulse lasting 10 ms. Target radio range is approximately 1 km line-of-sight.
Intended Use
Remotely activate a low-voltage horn.
Receiver is deployed once and remains armed for several weeks or months.
Production intent prioritizes low unit cost and compact size over immediate response time.
What the Device Should Do
Remain in ultra-low-power standby.
Periodically listen for a valid addressed 868 MHz command.
Reject packets with invalid address or CRC.
On a valid command, charge a pulse-storage capacitor, then switch the horn output for 10 ms.
Return to standby after activation unless firmware is configured as one-shot.
Main Features
EU 868 MHz long-range packet receiver.
Wire quarter-wave antenna connection, approximately 86 mm.
Internal A23/23A 12 V alkaline battery.
Duty-cycled receiver for multi-month standby.
Switched capacitor charging to eliminate storage-capacitor leakage during standby.
Low-side MOSFET horn driver.
Two-pin horn output and programming/test pads.
System Architecture
Diagram
Hardware Subsystems
RF: SX1262-class 868 MHz transceiver module operated in receive-duty-cycle mode. A module is preferred over a bare RF IC to reduce RF matching risk and PCB area devoted to matching.
Control: Small low-power MCU with SPI, timer, and deep sleep, provisionally ATtiny202/402 class.
Logic power: Nano-power 3.3 V regulator rated for a 12 V alkaline source, provisionally TLV70433 class.
Pulse supply: 4700 uF to 6800 uF, 16 V low-ESR electrolytic charged only after a valid command.
Output: Logic-level N-channel MOSFET rated at least 30 V, with gate resistor, pull-down, and inductive transient clamp appropriate to the horn.
Interfaces and Connections
868 MHz antenna pad or compact connector.
Two-pin horn connector: switched 12 V pulse and return.
Programming pads for MCU power, ground, reset/program data, and clock as required.
Power and Runtime Expectations
Battery: A23/23A 12 V alkaline, nominal capacity approximately 50-55 mAh at light load.
Target average standby current: no more than about 10-15 uA for roughly 3-5 months of practical service after derating.
RF wake latency is traded for battery life: transmitter sends a long preamble while the receiver briefly samples the channel periodically.
Pulse-capacitor charge adds approximately 2-5 seconds of command-to-horn latency.
Power Tree and Power Budget
Table
State/load
Rail
Estimate
Regulator quiescent current
Battery
3-4 uA
MCU sleep
3.3 V
about 1 uA
SX1262 sleep/duty-cycle average
3.3 V
target 4-8 uA
Total standby
Battery
target 10-15 uA
RF active receive
3.3 V
about 5-10 mA, brief duty-cycled windows
Capacitor charge
12 V
initially limited to roughly 100-120 mA
Horn pulse
Pulse capacitor
nominal 1 A for 10 ms
Pulse energy requirement: 12 V x 1 A x 0.010 s = 0.12 J.
A 4700 uF capacitor charged to 12 V theoretically falls by about 2.13 V during a constant 1 A, 10 ms pulse. A 6800 uF option falls by about 1.47 V. Final value must be validated with the actual horn's impedance and minimum operating voltage.
Manufacturing and Assembly Expectations
Two-layer PCB using low-cost SMD assembly.
RF module used to avoid custom RF matching and simplify certification risk.
Large electrolytic capacitor and battery holder dominate size.
Minimize BOM; omit LEDs and user controls unless required.
Firmware-Relevant Hardware Requirements
SPI connection to RF module.
RF interrupt line to wake MCU.
GPIO for capacitor charge enable.
Timer-controlled 10 ms horn output.
Fixed receiver address and packet CRC; repeated command handling must not unintentionally retrigger.
Receive-duty-cycle interval and transmitter preamble length must be configured as a matched pair.
Physical Design Expectations
Keep antenna region clear of copper and battery/capacitor metal.
Place pulse loop—storage capacitor, horn connector, and MOSFET—tightly together with wide copper.
Approximate minimum board envelope is driven by the selected RF module, A23 holder, and 16 V electrolytic capacitor.
Important Design Decisions
Use 868 MHz LoRa/sub-GHz packet modulation rather than simple OOK for reliable 1 km line-of-sight operation.
Use duty-cycled reception to achieve months of standby.
Use an A23 battery because it directly supplies the 12 V charging rail and is inexpensive and compact.
Keep the large pulse capacitor disconnected while idle so its leakage does not consume the small A23 battery.
Assumptions
The horn tolerates a pulse that begins near 12 V and droops during the 10 ms interval.
Several seconds of activation latency is acceptable.
The transmitter can send a sufficiently long preamble and compatible addressed command.
This project covers the receiver only.
A 10 ms pulse may produce only a click on many conventional horns; acoustic performance must be tested with the actual horn.
Change Notes
Initial requirements captured: 868 MHz EU/France, about 1 km line of sight, internal disposable battery, several weeks/months armed time, and nominal 12 V/1 A/10 ms horn pulse.