Part Audit Review


Created a project doc

Part Audit Report

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Part Audit Report Scope
Review of PJ-058BH metadata, official Same Sky datasheet, schematic symbol, terminal metadata, KiCad footprint, and 3D-model asset.
Identity and metadata Key specifications
  • DC power jack, right-angle, through-hole, locking type
  • Mating interface: 2.5 mm center pin, 5.7 mm outer barrel
  • Rated input: 24 Vdc maximum, 5.0 A maximum
  • Contact resistance: 30 mΩ maximum
  • Insulation resistance: 100 MΩ minimum at 500 Vdc
  • Dielectric withstand: 500 Vac for 1 minute
  • Insertion/withdrawal force: 0.3–3 kg
  • Operating temperature: -25 °C to 85 °C
  • Mechanical life: 5,000 cycles
  • Housing/cover: black PBT, UL94V-0
  • Wave soldering: 255–265 °C for 5 ±0.5 seconds
Audit complete. The existing datasheet URL is valid, so no property update was needed; it matches Same Sky’s official PJ-058BH documentation.
Critical finding: all three terminal holes are Ø3.10 mm circles, but the manufacturer specifies 3.00 × 0.80 mm plated slots. The symbol also lacks contact/switch graphics and pin descriptions; pins 2–3 should be shown normally closed without a plug. I filed a part-quality report.
Full specifications and comparisons: Part Audit Report.
I want you to replace the three circular terminal drills with datasheet-compliant plated slots and verify the footprint.
I’ll replace pads 1–3 with 3.00 × 0.80 mm plated slots at their existing datasheet-correct centers, preserve the Ø2.20 mm NPTH, then verify pad geometry and footprint alignment.
Replaced all three terminal drills with datasheet-compliant plated slots:
  • Pins 1 and 2: 0.80 × 3.00 mm vertical slots
  • Pin 3: 3.00 × 0.80 mm horizontal slot
  • Pad centers and 4.65 mm copper lands preserved
  • Ø2.20 mm NPTH unchanged
  • Verified plated through-hole status, all-layer annular rings, pin numbering, and geometry
  • No open DRC or manufacturing warnings remain
Finish full part cleanup
Fix symbol semantics
Correct project description
Verify 3D alignment
Export footprint for review

Name
Pin #
Type
Section
Pin Group
Orientation
Order
Sub-symbol
1
1
Unspecified
Left
2
2
Unspecified
Left
3
3
Unspecified
Left

PJ-058BH