Daddy's second circuit board. A sign to let my wife know when I'm on a call. Activates with a slide switch and is powered by USB-C. R2 changes: -Moving to Letter Modules for ease of design -Adding ESP32 for WiFi On/Off and intensity control -Optional: Add unpopulated AA Battery Holder for battery option R1 changes: -Changed LED part to Red LEDs -adjusted resistor value of buck converter -Changed source for USB-C Connector -Removed exposed soldermask on buck converter with negative soldermask expansion -Order with black soldermask Modified by markwu2001: Adjustable Brightness, 85-90% Drive Efficiency <5W Operation (Can use 5V 1A Plug) This project can be purchased from LCSC

Circuit Overview The circuit you're describing is a digital counter that uses an LDR (Light-Dependent Resistor) and a transistor to detect wheel rotations. The counter's output is then displayed on a seven-segment LED display. Here's a breakdown of the components and their roles: 1. Wheel Rotation Detection (LDR and Transistor) * LDR: The LDR acts as a sensor to detect changes in light intensity. You can mount it on the wheel' or near it, with a reflective or non-reflective surface attached to the wheel. As the wheel rotates, the LDR will be exposed to alternating light and dark conditions, causing its resistance to change. * Transistor: The transistor (e.g., a 2N2222 NPN BJT) is used as a switch or amplifier. The changing resistance of the LDR is used to control the base current of the transistor. When the LDR's resistance drops (more light), the transistor turns on, and when the resistance increases (less light), the transistor turns off. This converts the analog change in light into a digital ON/OFF signal (a pulse). 2. Counter (7490) * 7490 IC: This is a decade counter, meaning it can count from 0 to 9. The output of the transistor (the pulses) is fed into the clock input of the 7490. Each pulse represents one rotation of the wheel, and the 7490 increments its count accordingly. The 7490 has four outputs (Q0, Q1, Q2, Q3) that represent the BCD (Binary-Coded Decimal) equivalent of the count. 3. BCD to Seven-Segment Decoder (7446) * 7446 IC: The 7446 is a BCD-to-seven-segment decoder/driver. Its job is to take the 4-bit BCD output from the 7490 and convert it into a signal that can drive a seven-segment LED display. It has seven outputs (a, b, c, d, e, f, g), each corresponding to a segment of the LED display. 4. Seven-Segment LED Display * Seven-Segment Display: This display is used to show the count. The 7446's outputs are connected to the corresponding segments of the display. 5. Power Supply and Other Components * Power Supply: A regulated DC power supply (e.g., 5V) is needed to power all the ICs and components. * Resistors: Resistors are used for current limiting (e.g., for the LDR and the LED display) and biasing the transistor. * Capacitors: A capacitor might be used for debouncing the signal from the transistor to prevent multiple counts for a single rotation. Conceptual Connections Here is a step-by-step breakdown of how the components would be connected: * LDR and Transistor: * The LDR and a current-limiting resistor are connected in series across the power supply. * The junction between the LDR and the resistor is connected to the base of the NPN transistor. * The emitter of the transistor is connected to ground. * The collector of the transistor, with a pull-up resistor, becomes the output for the pulse signal. * Transistor to 7490: * The output from the transistor's collector is connected to the clock input of the 7490 IC. * The 7490's reset pins (MR and MS) should be connected to ground for normal counting operation. * 7490 to 7446: * The BCD outputs of the 7490 (Q0, Q1, Q2, Q3) are connected to the BCD inputs of the 7446 (A, B, C, D). * 7446 to Seven-Segment Display: * The outputs of the 7446 (a, b, c, d, e, f, g) are connected to the corresponding segments of the seven-segment display. * Crucially, you need to use current-limiting resistors (e.g., 330Ω) in series with each segment to protect the LEDs from high current. * The common terminal of the seven-segment display is connected to the power supply (for a common anode display) or ground (for a common cathode display). This setup creates a chain reaction: wheel rotation changes light, which changes LDR resistance, which turns the transistor on/off, generating a pulse. This pulse increments the 7490, and the 7490's output is decoded by the 7446, which then displays the count on the seven-segment LED.

R2 w Thread changes: -Moving to Letter Modules for ease of design -Adding MGM210L for Matter on Thread On/Off and intensity control -Shifted A and R letters closer to fix Kerning -Optional: Add unpopulated AA Battery Holder for battery option R1 changes: -Changed LED part to Red LEDs -adjusted resistor value of buck converter -Changed source for USB-C Connector -Removed exposed soldermask on buck converter with negative soldermask expansion -Order with black soldermask Modified by markwu2001: - Adjustable Brightness, - 85-90% Drive Efficiency - <5W Operation (Can use 5V 1A Plug) This project can be purchased from LCSC Original Description: Daddy's second circuit board. A sign to let my wife know when I'm on a call. Activates with a slide switch and is powered by USB-C. #template #arduino-matter

This project is focused on designing a highly efficient PCB for a switching power supply using a robust selection of electronic components. Our design leverages a flyback topology featuring a ferrite transformer (options EE25 or EE33), a PWM integrated circuit (TL494, SG3525, or UC3842), and a power MOSFET (IRF840 or a similar alternative) for effective high-voltage switching. Fast and reliable rectification is ensured by using a Schottky diode (MBR20100 or FR107) along with a rectifier bridge built from four 1N4007 diodes or a dedicated 4A bridge. Key stabilization and regulation components include the TL431 reference regulator and a Zener diode for precise voltage control in critical areas. For input and output filtering, the design incorporates electrolytic capacitors (470 µF, 25 V for output and 400 V, 100 µF for input) and ceramic capacitors (ranging from 1 nF to 100 nF) to limit high-frequency noise. Additional safety and operational features are provided by an NTC (soft-start thermistor) to prevent current spikes, various resistors (from 1 Ω to 100kΩ), an optocoupler (PC817) for signal isolation, a switch, and a protection fuse. Before moving forward with a finalized PCB layout and schematic details, we need to clarify a few design choices: 1. Transformer Choice: Would you prefer using the EE25 or the EE33 ferrite transformer variant as the heart of the switching power supply design? This detailed approach ensures that the power supply not only meets rigorous performance and safety standards but also supports a reliable and scalable solution for various electronic applications. #PCBDesign #SwitchingPowerSupply #Electronics #SMPS #PowerElectronics #FlybackConverter #CircuitDesign #ElectronicsComponents

R2 changes: -Moving to Letter Modules for ease of design -Adding ESP32 for WiFi On/Off and intensity control -Optional: Add unpopulated AA Battery Holder for battery option R1 changes: -Changed LED part to Red LEDs -adjusted resistor value of buck converter -Changed source for USB-C Connector -Removed exposed soldermask on buck converter with negative soldermask expansion -Order with black soldermask Modified by markwu2001: - Adjustable Brightness, - 85-90% Drive Efficiency - <5W Operation (Can use 5V 1A Plug) This project can be purchased from LCSC Original Description: Daddy's second circuit board. A sign to let my wife know when I'm on a call. Activates with a slide switch and is powered by USB-C. #template

Daddy's second circuit board. A sign to let my wife know when I'm on a call. Activates with a slide switch and is powered by USB-C.

IMPORTANT NOTICE: Hey, I opened editing permissions and this doc is broken, see the frozen version here: https://www.flux.ai/markwuflux/on-air-markwu2001-remix-r1-backup-freeze-0b49 R1 changes: -Changed LED part to Red LEDs -adjusted resistor value of buck converter -Changed source for USB-C Connector -Removed exposed soldermask on buck converter with negative soldermask expansion -Order with black soldermask Modified by markwu2001: - Adjustable Brightness, - 85-90% Drive Efficiency - <5W Operation (Can use 5V 1A Plug) This project can be purchased from LCSC Original Description: Daddy's second circuit board. A sign to let my wife know when I'm on a call. Activates with a slide switch and is powered by USB-C.

R2 changes: -Moving to Letter Modules for ease of design -Adding ESP32 for WiFi On/Off and intensity control -Optional: Add unpopulated AA Battery Holder for battery option R1 changes: -Changed LED part to Red LEDs -adjusted resistor value of buck converter -Changed source for USB-C Connector -Removed exposed soldermask on buck converter with negative soldermask expansion -Order with black soldermask Modified by markwu2001: Adjustable Brightness, 85-90% Drive Efficiency <5W Operation (Can use 5V 1A Plug) This project can be purchased from LCSC Original Description: Daddy's second circuit board. A sign to let my wife know when I'm on a call. Activates with a slide switch and is powered by USB-C. #template

Modified by markwu2001: - Adjustable Brightness, - 85-90% Drive Efficiency - <5W Operation (Can use 5V 1A Plug) Original Description: Daddy's second circuit board. A sign to let my wife know when I'm on a call. Activates with a slide switch and is powered by USB-C.

R1 changes: -Changed LED part to Red LEDs -adjusted resistor value of buck converter -Changed source for USB-C Connector -Removed exposed soldermask on buck converter with negative soldermask expansion -Order with black soldermask Modified by markwu2001: - Adjustable Brightness, - 85-90% Drive Efficiency - <5W Operation (Can use 5V 1A Plug) This project can be purchased from LCSC Original Description: Daddy's second circuit board. A sign to let my wife know when I'm on a call. Activates with a slide switch and is powered by USB-C.

Daddy's second circuit board. A sign to let my wife know when I'm on a call. Activates with a slide switch and is powered by USB-C.

R1 changes: -Changed LED part to Red LEDs -adjusted resistor value of buck converter -Changed source for USB-C Connector -Removed exposed soldermask on buck converter with negative soldermask expansion -Order with black soldermask Modified by markwu2001: - Adjustable Brightness, - 85-90% Drive Efficiency - <5W Operation (Can use 5V 1A Plug) This project can be purchased from LCSC Original Description: Daddy's second circuit board. A sign to let my wife know when I'm on a call. Activates with a slide switch and is powered by USB-C.

R2 changes: -Moving to Letter Modules for ease of design -Adding ESP32 for WiFi On/Off and intensity control -Optional: Add unpopulated AA Battery Holder for battery option R1 changes: -Changed LED part to Red LEDs -adjusted resistor value of buck converter -Changed source for USB-C Connector -Removed exposed soldermask on buck converter with negative soldermask expansion -Order with black soldermask Modified by markwu2001: - Adjustable Brightness, - 85-90% Drive Efficiency - <5W Operation (Can use 5V 1A Plug) This project can be purchased from LCSC Original Description: Daddy's second circuit board. A sign to let my wife know when I'm on a call. Activates with a slide switch and is powered by USB-C. #template

Daddy's second circuit board. A sign to let my wife know when I'm on a call. Activates with a slide switch and is powered by USB-C.

Daddy's second circuit board. A sign to let my wife know when I'm on a call. Activates with a slide switch and is powered by USB-C.