Test Plan Development for Buck Converter
1:24
3. Key Functional & Non-Functional Requirements
| Requirement Type | Requirement Details |
|---|---|
| Functional | Output regulation at 3.75V; proper switching waveform from NE555; stable op-amp amplification; correctly sized passive components for filtering and decoupling. |
| Electrical Performance | Input range (5V ± tolerance); ripple voltage < specified threshold (e.g., <50 mV peak-to-peak); transient response within acceptable limits. |
| Thermal | Operating temperatures within safe limits as per component datasheets; thermal resistance and heat dissipation adequate for continuous operation. |
| Mechanical | PCB trace integrity, component solder joints, vibration resistance, and adherence to design layouts. |
| Environmental | Operation across specified temperature and humidity ranges; resistance to shock and vibration. |
| Interface/Communication | Correct timing and pulse stability from timer (NE555) and appropriate signal levels at op-amp outputs. |
4.1 Electrical Testing
| Test Case ID | Description | Expected Outcome | Pass/Fail Criteria |
|---|---|---|---|
| E1 | Verify input voltage tolerance (e.g., 5V ±10%) | Converter accepts and regulates input without performance degradation | Output stays within ± specified tolerance at 3.75V |
| E2 | Measure output voltage stability under rated load | Steady output at 3.75V with minimal ripple (<50 mV peak-to-peak) | Voltage remains within spec under varying loads |
| E3 | Analyze transient response to sudden load changes | Fast response with minimal overshoot/undershoot | Recovery time within design limits |
| E4 | Confirm switching waveform (frequency, duty cycle) | Waveform meets design specification from NE555 and related components | Frequency and duty cycle match calculated values |
4.2 Thermal Testing
| Test Case ID | Description | Expected Outcome | Pass/Fail Criteria |
|---|---|---|---|
| T1 | Monitor temperature rise under full load | Junction and PCB temperatures remain within safe datasheet limits | Temperature readings below maximum rated by components |
| T2 | Evaluate cooling efficiency in continuous operation | Stable temperatures achieved without overheating | No trigger of thermal shutdown or degradation |
| T3 | Thermal imaging for hot spots | Even heat distribution; identification of potential thermal hotspots | No unexpected high-temperature regions |
4.3 Mechanical Testing
| Test Case ID | Description | Expected Outcome | Pass/Fail Criteria |
|---|---|---|---|
| M1 | Assess PCB soldering and component placement via X-ray | Solder joints are smooth and free of defects | No shorts or cold solder joints detected |
| M2 | Vibration and shock testing | PCB integrity maintained after standard vibration/shock profiles | No cracking, delamination, or component displacements |
4.4 Environmental Testing
| Test Case ID | Description | Expected Outcome | Pass/Fail Criteria |
|---|---|---|---|
| Env1 | Temperature cycling (e.g., -20°C to +85°C) | Converter operates under full specification limits | Electrical performance remains consistent |
| Env2 | Humidity testing (e.g., 95% RH for defined period) | No condensation-related issues; design insulation maintains performance | No failure or corrosion signs observed |
| Env3 | Extended high/low temperature endurance | Long-term operation without performance drift or component degradation | Stable electrical output and physical integrity |
Table
| Test Case ID | Description | Expected Outcome | Pass/Fail Criteria |
|---|---|---|---|
| CI1 | Validate NE555 oscillator output signal timing | Timer circuit produces the expected pulse width and period | Measured timing within specified limits |
| CI2 | Verify interfacing between NE555 and op-amp to ensure proper bias | Signal levels and biasing match design requirements | Signal amplitude and DC offset maintained |
Ready.
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Buck converter
Controls
Properties
Availability & Pricing
| Distributor | Qty 1 | |
|---|---|---|
| Digi-Key | $1.17–$3.15 | |
| LCSC | $1.26 | |
| Mouser | $2.16 | |
Assets
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