USB Breakout Board Design

flux

Work Completed
  • All schematic changes per steps 1–5 implemented (project description, architecture diagram, key ICs, passives, VBUS/tamper/ESD nets, ERC/DRC updates).
  • Footprints verified and BOM enriched with MPNs and manufacturer details.
  • Reviewed DRC issues and verified manufacturability items that could be completed in schematic and BOM.
Remaining Unaddressed Tasks
  • Define and assign a standard 4-layer PCB stackup (inner VBUS & GND planes).
  • Draw the board outline with slotted capture pads for USB-A pins, shield-stake holes, and mounting ears.
  • Classify nets (USB diff pairs, power, ground) and set differential impedance rules (90 Ω) and power-net trace widths.
  • Place all components on the PCB outline, including chassis-bonding features.
  • Route nets (differential pairs, power, signals) per layout rules using Auto-Layout.
  • Run manufacturability DRC checks for missing footprints, invalid layers, and floating copper in the PCB layout environment.
Success Criteria Review
  • Mechanical mating & chassis mounting: Pending (outline & placement not defined).
  • VBUS path & sensing: ✅ schematic completed.
  • One-shot tamper mechanism: ✅ schematic integration complete.
  • USB 2.0 SI (diff-pair impedance & ESD): Partial (series resistors & TVS added; impedance rules not yet applied).
  • Documentation & design-rule compliance: ✅ BOM and ERC/DRC checks in schematic done; PCB-level DRC pending.
Recommended Next Step Proceed to the “Prepare PCB Layout” phase of the Flux workflow: set up the 4-layer stackup, draw the board outline with capture pads and mounting holes, and classify nets with impedance rules. Once that’s in place, you can place components and begin routing.
SHLD1 Shield - SHLD2 Shield
SHLD1 Shield - SHLD2 Shield
J1 VBUS - U1 VCC
U2 OUT - U4 EN
J1 VBUS - U1 VCC
U2
GND
U2
  • Generic Inductor
    Generic Inductor
    A generic fixed inductor suitable for rapid circuit topology development. The footprint automatically adapts based on the selected package, supporting standard SMD sizes (e.g., 0402, 0603, 0805) as well as well-known inductor packages such as SDR1806, PA4320, SRN6028, and SRR1260. Standard inductor values: 1.0 nH, 10 nH, 100 nH, 1.0 µH, 10 µH, 100 µH, 1.0 mH 1.2 nH, 12 nH, 120 nH, 1.2 µH, 12 µH, 120 µH, 1.2 mH 1.5 nH, 15 nH, 150 nH, 1.5 µH, 15 µH, 150 µH, 1.5 mH 1.8 nH, 18 nH, 180 nH, 1.8 µH, 18 µH, 180 µH, 1.8 mH 2.2 nH, 22 nH, 220 nH, 2.2 µH, 22 µH, 220 µH, 2.2 mH 2.7 nH, 27 nH, 270 nH, 2.7 µH, 27 µH, 270 µH, 2.7 mH 3.3 nH, 33 nH, 330 nH, 3.3 µH, 33 µH, 330 µH, 3.3 mH 3.9 nH, 39 nH, 390 nH, 3.9 µH, 39 µH, 390 µH, 3.9 mH 4.7 nH, 47 nH, 470 nH, 4.7 µH, 47 µH, 470 µH, 4.7 mH 5.6 nH, 56 nH, 560 nH, 5.6 µH, 56 µH, 560 µH, 5.6 mH 6.8 nH, 68 nH, 680 nH, 6.8 µH, 68 µH, 680 µH, 6.8 mH 8.2 nH, 82 nH, 820 nH, 8.2 µH, 82 µH, 820 µH, 8.2 mH #generics #CommonPartsLibrary
    jharwinbarrozo
    16.6k
  • Generic Capacitor
    Generic Capacitor
    A generic fixed capacitor ideal for rapid circuit topology development. You can choose between polarized and non-polarized types, its symbol and the footprint will automatically adapt based on your selection. Supported options include standard SMD sizes for ceramic capacitors (e.g., 0402, 0603, 0805), SMD sizes for aluminum electrolytic capacitors, and through-hole footprints for polarized capacitors. Save precious design time by seamlessly add more information to this part (value, footprint, etc.) as it becomes available. Standard capacitor values: 1.0pF, 10pF, 100pF, 1000pF, 0.01uF, 0.1uF, 1.0uF, 10uF, 100uF, 1000uF, 10000uF 1.1pF, 11pF, 110pF, 1100pF 1.2pF, 12pF, 120pF, 1200pF 1.3pF, 13pF, 130pF, 1300pF 1.5pF, 15pF, 150pF, 1500pF, 0.015uF, 0.15uF, 1.5uF, 15uF, 150uF, 1500uF 1.6pF, 16pF, 160pF, 1600pF 1.8pF, 18pF, 180pF, 1800pF 2.0pF, 20pF, 200pF, 2000pF 2.2pF, 22pF, 220pF, 2200pF, 0.022uF, 0.22uF, 2.2uF, 22uF, 220uF, 2200uF 2.4pF, 24pF, 240pF, 2400pF 2.7pF, 27pF, 270pF, 2700pF 3.0pF, 30pF, 300pF, 3000pF 3.3pF, 33pF, 330pF, 3300pF, 0.033uF, 0.33uF, 3.3uF, 33uF, 330uF, 3300uF 3.6pF, 36pF, 360pF, 3600pF 3.9pF, 39pF, 390pF, 3900pF 4.3pF, 43pF, 430pF, 4300pF 4.7pF, 47pF, 470pF, 4700pF, 0.047uF, 0.47uF, 4.7uF, 47uF, 470uF, 4700uF 5.1pF, 51pF, 510pF, 5100pF 5.6pF, 56pF, 560pF, 5600pF 6.2pF, 62pF, 620pF, 6200pF 6.8pF, 68pF, 680pF, 6800pF, 0.068uF, 0.68uF, 6.8uF, 68uF, 680uF, 6800uF 7.5pF, 75pF, 750pF, 7500pF 8.2pF, 82pF, 820pF, 8200pF 9.1pF, 91pF, 910pF, 9100pF #generics #CommonPartsLibrary
    jharwinbarrozo
    1.5M
  • Generic Resistor
    Generic Resistor
    A generic fixed resistor ideal for rapid circuit topology development. Its footprint automatically adapts based on the selected package case code—supporting 0402, 0603, 0805, 1203, and many other standard SMD packages, as well as axial horizontal and vertical configurations. Save precious design time by seamlessly add more information to this part (value, footprint, etc.) as it becomes available. Standard resistor values: 1.0 ohm, 10 ohm, 100 ohm, 1.0k ohm, 10k ohm, 100k ohm, 1.0M ohm 1.1 ohm, 11 ohm, 110 ohm, 1.1k ohm, 11k ohm, 110k ohm, 1.1M ohm 1.2 ohm, 12 ohm, 120 ohm, 1.2k ohm, 12k ohm, 120k ohm, 1.2M ohm 1.3 ohm, 13 ohm, 130 ohm, 1.3k ohm, 13k ohm, 130k ohm, 1.3M ohm 1.5 ohm, 15 ohm, 150 ohm, 1.5k ohm, 15k ohm, 150k ohm, 1.5M ohm 1.6 ohm, 16 ohm, 160 ohm, 1.6k ohm, 16k ohm, 160k ohm, 1.6M ohm 1.8 ohm, 18 ohm, 180 ohm, 1.8K ohm, 18k ohm, 180k ohm, 1.8M ohm 2.0 ohm, 20 ohm, 200 ohm, 2.0k ohm, 20k ohm, 200k ohm, 2.0M ohm 2.2 ohm, 22 ohm, 220 ohm, 2.2k ohm, 22k ohm, 220k ohm, 2.2M ohm 2.4 ohm, 24 ohm, 240 ohm, 2.4k ohm, 24k ohm, 240k ohm, 2.4M ohm 2.7 ohm, 27 ohm, 270 ohm, 2.7k ohm, 27k ohm, 270k ohm, 2.7M ohm 3.0 ohm, 30 ohm, 300 ohm, 3.0K ohm, 30K ohm, 300K ohm, 3.0M ohm 3.3 ohm, 33 ohm, 330 ohm, 3.3k ohm, 33k ohm, 330k ohm, 3.3M ohm 3.6 ohm, 36 ohm, 360 ohm, 3.6k ohm, 36k ohm, 360k ohm, 3.6M ohm 3.9 ohm, 39 ohm, 390 ohm, 3.9k ohm, 39k ohm, 390k ohm, 3.9M ohm 4.3 ohm, 43 ohm, 430 ohm, 4.3k ohm, 43K ohm, 430K ohm, 4.3M ohm 4.7 ohm, 47 ohm, 470 ohm, 4.7k ohm, 47k ohm, 470k ohm, 4.7M ohm 5.1 ohm, 51 ohm, 510 ohm, 5.1k ohm, 51k ohm, 510k ohm, 5.1M ohm 5.6 ohm, 56 ohm, 560 ohm, 5.6k ohm, 56k ohm, 560k ohm, 5.6M ohm 6.2 ohm, 62 ohm, 620 ohm, 6.2k ohm, 62K ohm, 620K ohm, 6.2M ohm 6.8 ohm, 68 ohm, 680 ohm, 6.8k ohm, 68k ohm, 680k ohm, 6.8M ohm 7.5 ohm, 75 ohm, 750 ohm, 7.5k ohm, 75k ohm, 750k ohm, 7.5M ohm 8.2 ohm, 82 ohm, 820 ohm, 8.2k ohm, 82k ohm, 820k ohm, 8.2M ohm 9.1 ohm, 91 ohm, 910 ohm, 9.1k ohm, 91k ohm, 910k ohm, 9.1M ohm #generics #CommonPartsLibrary
    jharwinbarrozo
    1.5M
  • Ground
    Ground
    A common return path for electric current. Commonly known as ground.
    jharwinbarrozo
    20.5M
  • Terminal
    Terminal
    An electrical connector acting as reusable interface to a conductor and creating a point where external circuits can be connected.
    natarius
  • Net Portal
    Net Portal
    Wirelessly connects nets on schematic. Used to organize schematics and separate functional blocks. To wirelessly connect net portals, give them same designator. #portal
    jharwinbarrozo
    43.0M
  • RMCF0805JT47K0
    RMCF0805JT47K0
    General Purpose Thick Film Standard Power and High-Power Chip Resistor 47 kOhms ±5% 0.125W, 1/8W Chip Resistor 0805 (2012 Metric) Automotive AEC-Q200 Thick Film Features: - RMCF – standard power ratings - RMCP – high power ratings - Nickel barrier terminations standard - Power derating from 100% at 70ºC to zero at +155ºC - RoHS compliant, REACH compliant, and halogen free - AEC-Q200 compliant
    jharwinbarrozo
    1.2M
  • 875105359001
    875105359001
    10 µF 16 V Aluminum - Polymer Capacitors Radial, Can - SMD 30mOhm 2000 Hrs @ 105°C #commonpartslibrary #capacitor #aluminumpolymer #radialcan
    jharwinbarrozo
    1.2M
  • CTL1206FYW1T
    CTL1206FYW1T
    Yellow 595nm LED Indication - Discrete 1.7V 1206 (3216 Metric)
    jharwinbarrozo
    1.1M
  • 1070TR
    1070TR
    Battery Holder (Open) Coin, 20.0mm 1 Cell SMD (SMT) Tab bate or batt #forLedBlink
    jharwinbarrozo
    700.5k

Relieved Red Power Laces

Relieved Red Power Laces thumbnail
Piggyback USB2.0 Type-A Mezzanine Interposer with Reverse-Current Protection, Tamper-Resistant D+/D− One-Shot Shunt, Supercap Backup, and SI-Compliant Chassis-Mounted Shielding

Properties

Power Conversion

30

px

Power

7.62mm

ONSHORE_USB-A1VSB6

USB 2.0

2.5

mm

4 + shield stakes

USB

Telecommunications

Mechanical

USB

[(-6.57mm, 0mm), (6.57mm, 0mm)]

On Shore USB-A1VSB6

Adjustable slotted pad pattern to accommodate typical 4-pin right-angle through-hole USB-A receptacles with ~2.5 mm pin pitch and shield stakes at ±6.57 mm

USB 2.0 Type-A tamper-detect interposer with integrated reverse-current protection, polyfuse, VBUS TVS, supercapacitor-based energy store, and one-shot–latched D+/D- shunt for tamper response. Implemented on a standard 4-layer stackup with inner planes for VBUS and GND/return to support USB 2.x signal integrity in a compact interposer form factor.

12

mm

mermaid graph TD J2["J2: USB-A Right-Angle Receptacle"] Mezz["Mezzanine PCB (Piggyback Interposer)"] CHASSIS["Chassis / Rear I/O Shield"] %% Mechanical mating J2 -->|Pin Contacts| Mezz Mezz -->|Shield Stakes| CHASSIS subgraph Power Path MP5016["U1: MP5016 Load Switch"] FUSE["F1: Polyfuse"] TVS["VBUS TVS Diode"] J2_VBUS["J2 VBUS Pad"] GND[(GND Plane)] Mezz -->|VBUS_IN| MP5016 MP5016 -->|VBUS_PROT| FUSE FUSE -->|VBUS_OUT| TVS TVS -->|Clamp to GND| GND TVS -->|VBUS_OUT| J2_VBUS end subgraph Tamper Circuit U2["U2: LTC6993 One-Shot Timer"] U3["U3: LTC3625 Supercap Charger"] U4["U4: D+/D- Shunt Switch"] Dshort["D+/D- Short Node"] J2_VBUS -->|VBUS_SENSE| U2 U3 -->|*PFO (Power-Good)| U2 U2 -->|LATCH_ENABLE| U4 U4 -->|Short D+/D-| Dshort end subgraph SI & ESD Protection Rser["R1/R2: 22Ω Series Resistors"] ESD["U5: USBLC6 ESD Array"] TP2["D+ Test Pad"], TP3["D- Test Pad"] J2 -->|D+/D-| Rser Rser -->|D+_INT / D-_INT| ESD ESD -->|Protected D+/D-| J2 ESD -->|Clamp| GND Rser --> TP2 & TP3 end %% Shield bonding SHIELD["Connector Shield"] J2 -->|SHIELD| SHIELD SHIELD -->|Bond| CHASSIS

Pricing & Availability

Distributor

Qty 1

Arrow

$20.61–$63.02

Digi-Key

$36.52–$148.72

LCSC

$30.65–$31.16

Mouser

$49.16–$52.44

TME

$2.35

Verical

$14.48–$45.82

Controls