Tối ưu Mạch và Linh Kiện

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Theo thông số hiện tại, các vị trí bố trí của các linh kiện phát nhiệt được xác định như sau:

Table


Linh kiệnVị trí PCB (mm)Ghi chú
U1 (BP2861CJ)23.73, 46.00Được đặt gần vùng trung tâm, giúp giảm chiều dài vòng chuyển mạch và tận dụng hiệu quả ground plane trên PCB nhôm.
L2 (CD75T125NP-471KC)22.34, 35.77Gần với U1 (cách khoảng 10 mm), thuận lợi cho việc giảm điện cảm của mạch chuyển mạch và cải thiện EMI.
BD1 (ABS10)39.71, 27.86Cách U1 khoảng 24 mm, điều này tạo ra một vòng mạch dài hơn một chút. Nếu các trace kết nối được thiết kế ngắn gọn và với ground plane liên tục, việc này có thể chấp nhận được; tuy nhiên, để giảm nhiễu EMI và giảm tổn thất do đường dây (parasitic inductance), bạn có thể cân nhắc điều chỉnh vị trí BD1 gần hơn với U1 và L2 nếu điều kiện layout cho phép.
Tóm lại:
  • U1 và L2: Được bố trí gần nhau, tối ưu cho vòng mạch chuyển mạch và giảm EMI, đồng thời phối hợp với PCB nhôm sẽ hỗ trợ tản nhiệt tốt.
  • BD1: Mặc dù vị trí hiện tại có thể chấp nhận nếu đường mạch được routing cẩn thận, nhưng để đạt hiệu suất EMI tối ưu, việc rút ngắn khoảng cách đường dẫn (đưa BD1 gần hơn với U1) có thể đem lại lợi ích bổ sung.
Bạn có muốn áp dụng các chỉnh sửa về vị trí của BD1 để giảm khoảng cách với U1 (và L2) hay cần thêm gợi ý về cách routing cụ thể cho vòng mạch chuyển mạch không?
Relocate BD1
Routing Suggestions
Thermal Management
334 days

Ready.


what shoud I connect to D1 (ABS10), Is that correct ?

@copilot what shoud I connect to D1 (ABS10), Is that correct ?
11mo
Let's look at the connections for D1, which is a bridge rectifier:
  • Pin + is connected to R1:P1 and L1:1 via Net 3.
  • Pin P3 is connected to U2:2 via Net 1.
  • Pin P4 is connected to Net 2.
  • Pin - doesn't have a specific net assignment in your project's description.
Given that D1 is a bridge rectifier:
  • The AC inputs are usually connected to pins P3 and P4.
  • The DC output is typically across pins + (positive) and - (negative).
To complete the rectifier circuit, you should ensure that:
  • Connect the AC power source to D1:P3 and D1:P4.
  • Connect load/next circuit stage from D1:+ and D1:-.
Please verify your setup with this overview, and feel free to correct any assumptions or provide additional details.
11mo
How can I desgin the Buck converter schematic with IC BP2861CJ and required para...

@copilot How can I desgin the Buck converter schematic with IC BP2861CJ and required parameters:
  • Buck Converter
  • Use IC BP2861CJ
  • Input voltage: 220VAC
  • Input Power: 9W
  • Power Factor: 0.5
  • Rectifier diode output current: 30mA
  • LED Output Voltage: 81VDC
  • LED Output Current: 105mA
  • Driver Efficiency : 90%
11mo
Designing a buck converter schematic using the BP2861CJ involves several steps. Here’s an outline of the process, along with the necessary components and their connection:
Key Components Buck Converter Design Steps
  1. AC Input and Rectification:
  2. Rectifier Output Smoothing:
    • Connect the DC output of BD1 to a smoothing capacitor like C1.
  3. Buck Converter Stage:
    • Connect BD1:+ to U1:HV.
    • Connect U1:DRAIN to L1:1.
    • Connect L1:2 to LED string's anodes.
    • Place a capacitor (e.g., C3) parallel to the output for smoothing.
    • Connect feedback and compensation resistors to U1:CS.
  4. LED Output Stage:
    • Ensure the LED array supports the output voltage of 81V81 \, V and current of 105mA105 \, mA.
    • Connect LEDs in series to achieve the required voltage and current.
  5. Feedback and Current Sensing:
    • Calculate and connect appropriate resistor values for feedback and current sensing, ensuring the output voltage and current are within required parameters.
    • Use resistors like R1, R2, and feedback connections to U1:CS.
Considerations
  • Ensure all components are rated for the voltages and currents involved, especially the input stage and smoothing capacitors.
  • The power factor correction might require more components if required.
  • Validate design calculations such as inductor and capacitor values using design formulas for buck converters.
If you'd like, we can go into more detail on any of these steps or check calculations for specific components!
11mo
7
Please Calculate the parameters of C1 for me with parameter requirements: Buck C...

@copilot Please Calculate the parameters of C1 for me with parameter requirements: Buck Converter Input Voltage: 220VAC Input Power: 9W, Power Factor: 0.5; Output Current after diode bridge rectifier : 30mA ; Frequency after diode bridge rectifier : 100Hz
10mo
To calculate the parameters for C1, we need to determine its capacitance needed to smooth the rectified voltage from the AC source, considering input voltage, power, and desired output characteristics.
Key Parameters and Assumptions:
  • Input Voltage (V_in_rms): 220 V AC
  • Input Power (P_in): 9 W
  • Power Factor (PF): 0.5
  • Output Current (I_out): 30 mA
  • Frequency: 100 Hz
Steps:
  1. Calculate DC Input Voltage after Rectification (V_in_dc):
    The AC RMS voltage is converted to a DC peak voltage using the formula:
    Vin_peak=Vin_rms×2V_{\text{in\_peak}} = V_{\text{in\_rms}} \times \sqrt{2}
    The average rectified voltage can be approximated as:
    Vin_dc=2Vin_peakπV_{\text{in\_dc}} = \frac{2 \cdot V_{\text{in\_peak}}}{\pi}
  2. Calculate the Load Resistance (R_load):
    Using the power factor and input power:
    Rload=(Vin_rms2Pin×PF)R_{\text{load}} = \left(\frac{V_{\text{in\_rms}}^2}{P_{\text{in}} \times PF}\right)
  3. Calculate Capacitance (C):
    The ripple voltage ($V_{\text{ripple}}$) is estimated using:
    Vripple=Iout×1f×CV_{\text{ripple}} = I_{\text{out}} \times \frac{1}{f \times C}
    Solving for $C$, we have:
    C=IoutVripple×fC = \frac{I_{\text{out}}}{V_{\text{ripple}} \times f}
Assuming a reasonable ripple voltage, typically a small percentage of V_in_dc (e.g., 5%). Let's calculate with these values.
Code Interpreter

Python


import numpy as np

# Given values
V_in_rms = 220  # RMS input voltage in V
P_in = 9       # Input power in W
PF = 0.5       # Power factor
I_out = 30e-3  # Output current in A
f = 100        # Frequency in Hz

# Step 1: Calculate the DC input voltage after rectification
V_in_peak = V_in_rms * np.sqrt(2)
V_in_dc = (2 * V_in_peak) / np.pi

# Step 2: Calculate the load resistance
R_load = (V_in_rms**2) / (P_in * PF)

# Assume ripple voltage as 5% of V_in_dc for calculation
V_ripple = 0.05 * V_in_dc

# Step 3: Calculate the capacitance
C = I_out / (V_ripple * f)

V_in_dc, R_load, V_ripple, C
Here are the calculated parameters for C1:
  • DC Input Voltage (after rectification): ( 198.07 , \text{V} )
  • Load Resistance (R_load): ( 10755.56 , \Omega )
  • Assumed Ripple Voltage (5% of DC voltage): ( 9.90 , \text{V} )
  • Capacitance (C1): ( 30.29 , \mu\text{F} )
These values imply that C1 should have a capacitance of approximately ( 30.29 , \mu\text{F} ) to achieve the specified ripple voltage under the given conditions. Let me know if there's anything you'd like to adjust or further explore!
10mo
8
L1
Inductance
1m H
R3
Resistance
Resistance
Resistance
8.2 Ω
Power
0.125 W
R2
Resistance
Resistance
Resistance
2.2 Ω
Power
0.125 W
U1
C1
Capacitance
4.7u F
C3
Capacitance
10n F
Operating Voltage
1000 V


  • Ground
    A common return path for electric current. Commonly known as ground.
  • Net Portal
    Wirelessly connects nets on schematic. Used to organize schematics and separate functional blocks. To wirelessly connect net portals, give them same designator. #portal
  • Power Net Portal
    Wirelessly connects power nets on schematic. Identical to the net portal, but with a power symbol. Used to organize schematics and separate functional blocks. To wirelessly connect power net portals, give them the same designator. #portal #power
  • Generic Resistor
    A generic fixed resistor for rapid developing circuit topology. Save precious design time by seamlessly add more information to this part (value, footprint, etc.) as it becomes available. Standard resistor values: 1.0Ω 10Ω 100Ω 1.0kΩ 10kΩ 100kΩ 1.0MΩ 1.1Ω 11Ω 110Ω 1.1kΩ 11kΩ 110kΩ 1.1MΩ 1.2Ω 12Ω 120Ω 1.2kΩ 12kΩ 120kΩ 1.2MΩ 1.3Ω 13Ω 130Ω 1.3kΩ 13kΩ 130kΩ 1.3MΩ 1.5Ω 15Ω 150Ω 1.5kΩ 15kΩ 150kΩ 1.5MΩ 1.6Ω 16Ω 160Ω 1.6kΩ 16kΩ 160kΩ 1.6MΩ 1.8Ω 18Ω 180Ω 1.8KΩ 18kΩ 180kΩ 1.8MΩ 2.0Ω 20Ω 200Ω 2.0kΩ 20kΩ 200kΩ 2.0MΩ 2.2Ω 22Ω 220Ω 2.2kΩ 22kΩ 220kΩ 2.2MΩ 2.4Ω 24Ω 240Ω 2.4kΩ 24kΩ 240kΩ 2.4MΩ 2.7Ω 27Ω 270Ω 2.7kΩ 27kΩ 270kΩ 2.7MΩ 3.0Ω 30Ω 300Ω 3.0KΩ 30KΩ 300KΩ 3.0MΩ 3.3Ω 33Ω 330Ω 3.3kΩ 33kΩ 330kΩ 3.3MΩ 3.6Ω 36Ω 360Ω 3.6kΩ 36kΩ 360kΩ 3.6MΩ 3.9Ω 39Ω 390Ω 3.9kΩ 39kΩ 390kΩ 3.9MΩ 4.3Ω 43Ω 430Ω 4.3kΩ 43KΩ 430KΩ 4.3MΩ 4.7Ω 47Ω 470Ω 4.7kΩ 47kΩ 470kΩ 4.7MΩ 5.1Ω 51Ω 510Ω 5.1kΩ 51kΩ 510kΩ 5.1MΩ 5.6Ω 56Ω 560Ω 5.6kΩ 56kΩ 560kΩ 5.6MΩ 6.2Ω 62Ω 620Ω 6.2kΩ 62KΩ 620KΩ 6.2MΩ 6.8Ω 68Ω 680Ω 6.8kΩ 68kΩ 680kΩ 6.8MΩ 7.5Ω 75Ω 750Ω 7.5kΩ 75kΩ 750kΩ 7.5MΩ 8.2Ω 82Ω 820Ω 8.2kΩ 82kΩ 820kΩ 8.2MΩ 9.1Ω 91Ω 910Ω 9.1kΩ 91kΩ 910kΩ 9.1MΩ #generics #CommonPartsLibrary
  • Generic Capacitor
    A generic fixed capacitor ideal for rapid circuit topology development. You can choose between polarized and non-polarized types, its symbol and the footprint will automatically adapt based on your selection. Supported options include standard SMD sizes for ceramic capacitors (e.g., 0402, 0603, 0805), SMD sizes for aluminum electrolytic capacitors, and through-hole footprints for polarized capacitors. Save precious design time by seamlessly add more information to this part (value, footprint, etc.) as it becomes available. Standard capacitor values: 1.0pF 10pF 100pF 1000pF 0.01uF 0.1uF 1.0uF 10uF 100uF 1000uF 10,000uF 1.1pF 11pF 110pF 1100pF 1.2pF 12pF 120pF 1200pF 1.3pF 13pF 130pF 1300pF 1.5pF 15pF 150pF 1500pF 0.015uF 0.15uF 1.5uF 15uF 150uF 1500uF 1.6pF 16pF 160pF 1600pF 1.8pF 18pF 180pF 1800pF 2.0pF 20pF 200pF 2000pF 2.2pF 22pF 20pF 2200pF 0.022uF 0.22uF 2.2uF 22uF 220uF 2200uF 2.4pF 24pF 240pF 2400pF 2.7pF 27pF 270pF 2700pF 3.0pF 30pF 300pF 3000pF 3.3pF 33pF 330pF 3300pF 0.033uF 0.33uF 3.3uF 33uF 330uF 3300uF 3.6pF 36pF 360pF 3600pF 3.9pF 39pF 390pF 3900pF 4.3pF 43pF 430pF 4300pF 4.7pF 47pF 470pF 4700pF 0.047uF 0.47uF 4.7uF 47uF 470uF 4700uF 5.1pF 51pF 510pF 5100pF 5.6pF 56pF 560pF 5600pF 6.2pF 62pF 620pF 6200pF 6.8pF 68pF 680pF 6800pF 0.068uF 0.68uF 6.8uF 68uF 680uF 6800uF 7.5pF 75pF 750pF 7500pF 8.2pF 82pF 820pF 8200pF 9.1pF 91pF 910pF 9100pF #generics #CommonPartsLibrary
  • Generic Inductor
    A generic fixed inductor for rapid developing circuit topology. *You can now change the footprint and 3D model at the top level anytime you want. This is the power of #generics
  • Terminal
    Terminal
    An electrical connector acting as reusable interface to a conductor and creating a point where external circuits can be connected.
  • RMCF0805JT47K0
    47 kOhms ±5% 0.125W, 1/8W Chip Resistor 0805 (2012 Metric) Automotive AEC-Q200 Thick Film #forLedBlink
  • 875105359001
    10uF Capacitor Aluminum Polymer 20% 16V SMD 5x5.3mm #forLedBlink #commonpartslibrary #capacitor #aluminumpolymer #radialcan
  • CTL1206FYW1T
    Yellow 595nm LED Indication - Discrete 1.7V 1206 (3216 Metric) #forLedBlink

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AT06.V3 9W DOB V3.1

AT06.V3 9W DOB V3.1
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Last updated by technicalxled
1 Contributor(s)
technicalxled

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