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I'm designing a PCB for a high-voltage power supply. Can you identify potential ...

@copilot I'm designing a PCB for a high-voltage power supply. Can you identify potential EMI issues and suggest solutions to reduce noise?
2y
As a Flux Copilot, I can provide general advice on identifying potential EMI issues and suggest solutions for reducing noise in a high-voltage power supply PCB design. However, I am unable to analyze your specific design without access to your schematic and PCB layout.
In general, here are some tips to minimize EMI issues in a high-voltage power supply design:
  1. Minimize loop areas: Keep the current paths of high-frequency and high-current components, such as switches and inductors, as short and as close to each other as possible to reduce the loop area and hence, minimize the radiated fields.
  2. Ground planes: Use a solid ground plane under the high-frequency components and signals. If your design involves multiple ground planes, ensure that these planes have sufficient stitching vias to maintain a low impedance path between them.
  3. Decoupling capacitors: Place decoupling capacitors close to the high-frequency components to minimize EMI. The capacitors should have low ESR and ESL for better noise reduction.
  4. Filtering: Use LC filters or ferrite beads for sensitive analog lines, reference voltages, and clock signals.
  5. Differential signaling: Differential signaling can be used for high-speed or critical traces. It helps in rejecting common-mode noise and reduces EMI.
  6. Good layout practices: Separate analog and digital grounds, use guard traces, and minimize parallel high-speed traces to avoid crosstalk. Keep the traces for different parts of the circuit separate and avoid unnecessary routing under sensitive components or traces.
  7. Shielding: If needed, use shielding measures like metal enclosures or shielded cables to reduce EMI in critical sections of the board.
Please let me know if you need help with specific components or strategies for your high-voltage power supply PCB design by providing more details about your project or schematic.
2y
can you suggest alternatives to U1 that are more cost-effective?

@copilot can you suggest alternatives to U1 that are more cost-effective?
2y
I understand that U1 is currently the ePeas AEM10941. While I can't provide a direct pin-to-pin replacement, I can suggest some alternative energy harvesting ICs for solar power applications that might be more cost-effective:
  1. Texas Instruments BQ25570: This is an integrated energy harvesting nanopower solution that features a low-power Buck-Boost converter with maximum power point tracking (MPPT). It also supports charging of energy storage elements, such as supercapacitors and batteries.
  2. STMicroelectronics SPV1050: This is an ultra-low-power energy harvester and battery charger with embedded MPPT and power management functions mainly targeting small solar panels. It can also be used with thermoelectric generators (TEGs).
  3. Analog Devices ADP5091: This IC is designed for photovoltaic and thermoelectric energy harvesting applications. It is an integrated boost and buck converters with MPPT and has a maximum power point tracking function and flexible output voltage regulation.
Please note that when considering alternative ICs, you would likely need to make some modifications to your existing schematic to accommodate the differences in pin configurations and functionality of the selected IC. Be sure to check the datasheets and application notes for each IC to ensure proper implementation in your design.
2y
4
Can you suggest component substitutions that meet the same specs but are more co...

@copilot Can you suggest component substitutions that meet the same specs but are more cost-effective?
2y
To suggest cost-effective component substitutions, I would need more information about the specific components you'd like to replace or optimize for cost. Generally, you could consider looking for alternative components from reputable manufacturers that offer the same specifications at a lower price.
However, given the schematics position of -168, 379, some of the closest components are:
  1. U1 (AEM10941) - ePeas' AEM10941 Energy Harvesting IC
  2. LBUCK - Inductor for the buck converter
  3. LBOOST - Inductor for the boost converter
Assuming you would like to focus on these components, here are some suggestions you can consider:
  1. U1 (AEM10941) - Unfortunately, this IC is central to the design and is application-specific. Therefore, finding a direct cost-effective replacement might be challenging. But you can still check distributor websites like Digi-Key, Mouser, or Arrow for pricing or quantity price breaks. For alternative energy harvesting, ICs consider products from Texas Instruments or Analog Devices that might be more affordable.
  2. LBUCK, LBOOST - Inductors can vary widely in cost depending on tolerances, Q-factor, and other factors. Look for inductors with a similar inductance value, current rating, and footprint from reputable manufacturers like Würth Elektronik, Coilcraft, or TDK. You can check pricing and availability on major distributor websites to find cost-effective alternatives. Be mindful of the trade-offs, such as size, self-resonant frequency, and efficiency, while selecting a cost-effective substitute.
Remember that changing components might affect the overall performance of the circuit. So, always refer to the datasheets and perform simulations or tests to validate the new components' compatibility with the design.
2y
3
SUN
CLV
Capacitance
10u F
EN
CSRC
Capacitance
10u F
STATUS1
P3
R1
Resistance
500 Ω
BAL
R5
Resistance
500 Ω
STATUS1
EN
LBUCK
Inductance
10u H
BATT
L1
Inductance
10u H
U1
C2
Capacitance
1u F
HV
LV
CBOOST
Capacitance
22u F
R4
Resistance
500 Ω
CBUCK
Capacitance
10u F
C3
Capacitance
1u F
Q1
LBOOST
Inductance
10u H
R3
Resistance
500 Ω
CHV
Capacitance
10u F
R2
Resistance
500 Ω


  • Ground
    A common return path for electric current. Commonly known as ground.
  • Net Portal
    Wirelessly connects nets on schematic. Used to organize schematics and separate functional blocks. To wirelessly connect net portals, give them same designator. #portal
  • Power Net Portal
    Wirelessly connects power nets on schematic. Identical to the net portal, but with a power symbol. Used to organize schematics and separate functional blocks. To wirelessly connect power net portals, give them the same designator. #portal #power
  • Generic Resistor
    A generic fixed resistor for rapid developing circuit topology. Save precious design time by seamlessly add more information to this part (value, footprint, etc.) as it becomes available. Standard resistor values: 1.0Ω 10Ω 100Ω 1.0kΩ 10kΩ 100kΩ 1.0MΩ 1.1Ω 11Ω 110Ω 1.1kΩ 11kΩ 110kΩ 1.1MΩ 1.2Ω 12Ω 120Ω 1.2kΩ 12kΩ 120kΩ 1.2MΩ 1.3Ω 13Ω 130Ω 1.3kΩ 13kΩ 130kΩ 1.3MΩ 1.5Ω 15Ω 150Ω 1.5kΩ 15kΩ 150kΩ 1.5MΩ 1.6Ω 16Ω 160Ω 1.6kΩ 16kΩ 160kΩ 1.6MΩ 1.8Ω 18Ω 180Ω 1.8KΩ 18kΩ 180kΩ 1.8MΩ 2.0Ω 20Ω 200Ω 2.0kΩ 20kΩ 200kΩ 2.0MΩ 2.2Ω 22Ω 220Ω 2.2kΩ 22kΩ 220kΩ 2.2MΩ 2.4Ω 24Ω 240Ω 2.4kΩ 24kΩ 240kΩ 2.4MΩ 2.7Ω 27Ω 270Ω 2.7kΩ 27kΩ 270kΩ 2.7MΩ 3.0Ω 30Ω 300Ω 3.0KΩ 30KΩ 300KΩ 3.0MΩ 3.3Ω 33Ω 330Ω 3.3kΩ 33kΩ 330kΩ 3.3MΩ 3.6Ω 36Ω 360Ω 3.6kΩ 36kΩ 360kΩ 3.6MΩ 3.9Ω 39Ω 390Ω 3.9kΩ 39kΩ 390kΩ 3.9MΩ 4.3Ω 43Ω 430Ω 4.3kΩ 43KΩ 430KΩ 4.3MΩ 4.7Ω 47Ω 470Ω 4.7kΩ 47kΩ 470kΩ 4.7MΩ 5.1Ω 51Ω 510Ω 5.1kΩ 51kΩ 510kΩ 5.1MΩ 5.6Ω 56Ω 560Ω 5.6kΩ 56kΩ 560kΩ 5.6MΩ 6.2Ω 62Ω 620Ω 6.2kΩ 62KΩ 620KΩ 6.2MΩ 6.8Ω 68Ω 680Ω 6.8kΩ 68kΩ 680kΩ 6.8MΩ 7.5Ω 75Ω 750Ω 7.5kΩ 75kΩ 750kΩ 7.5MΩ 8.2Ω 82Ω 820Ω 8.2kΩ 82kΩ 820kΩ 8.2MΩ 9.1Ω 91Ω 910Ω 9.1kΩ 91kΩ 910kΩ 9.1MΩ #generics #CommonPartsLibrary
  • Generic Capacitor
    A generic fixed capacitor ideal for rapid circuit topology development. You can choose between polarized and non-polarized types, its symbol and the footprint will automatically adapt based on your selection. Supported options include standard SMD sizes for ceramic capacitors (e.g., 0402, 0603, 0805), SMD sizes for aluminum electrolytic capacitors, and through-hole footprints for polarized capacitors. Save precious design time by seamlessly add more information to this part (value, footprint, etc.) as it becomes available. Standard capacitor values: 1.0pF 10pF 100pF 1000pF 0.01uF 0.1uF 1.0uF 10uF 100uF 1000uF 10,000uF 1.1pF 11pF 110pF 1100pF 1.2pF 12pF 120pF 1200pF 1.3pF 13pF 130pF 1300pF 1.5pF 15pF 150pF 1500pF 0.015uF 0.15uF 1.5uF 15uF 150uF 1500uF 1.6pF 16pF 160pF 1600pF 1.8pF 18pF 180pF 1800pF 2.0pF 20pF 200pF 2000pF 2.2pF 22pF 20pF 2200pF 0.022uF 0.22uF 2.2uF 22uF 220uF 2200uF 2.4pF 24pF 240pF 2400pF 2.7pF 27pF 270pF 2700pF 3.0pF 30pF 300pF 3000pF 3.3pF 33pF 330pF 3300pF 0.033uF 0.33uF 3.3uF 33uF 330uF 3300uF 3.6pF 36pF 360pF 3600pF 3.9pF 39pF 390pF 3900pF 4.3pF 43pF 430pF 4300pF 4.7pF 47pF 470pF 4700pF 0.047uF 0.47uF 4.7uF 47uF 470uF 4700uF 5.1pF 51pF 510pF 5100pF 5.6pF 56pF 560pF 5600pF 6.2pF 62pF 620pF 6200pF 6.8pF 68pF 680pF 6800pF 0.068uF 0.68uF 6.8uF 68uF 680uF 6800uF 7.5pF 75pF 750pF 7500pF 8.2pF 82pF 820pF 8200pF 9.1pF 91pF 910pF 9100pF #generics #CommonPartsLibrary
  • Generic Inductor
    A generic fixed inductor for rapid developing circuit topology. *You can now change the footprint and 3D model at the top level anytime you want. This is the power of #generics
  • Terminal
    Terminal
    An electrical connector acting as reusable interface to a conductor and creating a point where external circuits can be connected.
  • RMCF0805JT47K0
    47 kOhms ±5% 0.125W, 1/8W Chip Resistor 0805 (2012 Metric) Automotive AEC-Q200 Thick Film #forLedBlink
  • 875105359001
    10uF Capacitor Aluminum Polymer 20% 16V SMD 5x5.3mm #forLedBlink #commonpartslibrary #capacitor #aluminumpolymer #radialcan
  • CTL1206FYW1T
    Yellow 595nm LED Indication - Discrete 1.7V 1206 (3216 Metric) #forLedBlink

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SolarCap10941

SolarCap10941
Description

Created
Last updated by nico
1 Contributor(s)
nico

Controls

Properties

Availability & Pricing

DistributorQty 1
Digi-Key$13.92–$20.22
LCSC$10.15
Mouser$19.34

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