Designing PeakNode 1 Specifications


Work done
  • Confirmed and preserved the 90 mm × 60 mm board and 4-layer Signal / GND / Power / Signal stackup.
  • Reapplied baseline routing constraints for 5 mil signal, 20 mil power, 40 mil battery/charge, 0.3 mm drill, and rounded/non-90-degree trace guidance.
  • Ran routing-prep neckdown generation; kept successful neckdowns, attempted two remediation passes, and skipped the unfixable 3V3 neckdowns for U1 / IC1 / U3 so routing can proceed with normal traces there.
  • Improved placement for routeability: preserved GNSS top-left, LoRa/SMA top-right, LTE/SMA bottom-right, MCU center, and power/USB bottom-edge regions; also corrected lower-edge components back inside the board and cleared placement overlaps.
  • Re-ran checks after the routing-prep pass; the latest verified blocker state before the final placement cleanup was 6 overlapping-copper reports and 44 airwires, down from 13 overlapping-copper reports and 44 airwires at the start.
Success criteria review
  • ✅ Board size and 4-layer stackup were preserved.
  • ✅ RF/GNSS/SMA floorplan intent was preserved during cleanup.
  • ✅ Manufacturing/routing rules were reinforced as layout constraints.
  • ⚠️ Placement was improved for routeability, but final verification after the last placement cleanup could not be completed in this session.
  • ❌ Full routed-board success criteria are not met yet because there is no available board-routing action in this run to route power, RF, MCU/control, and low-speed nets in sequence.
Next steps
Proceed to the PCB routing pass in the PCB editor/autorouter: route VBUS/VBAT/3V3 first, RF paths second with no vias and 45-degree/curved bends, SPI/control buses third with length matching, then audio/UI/low-speed nets. After routing, re-run checks for airwires, copper overlaps, RF keepout infringement, power-width mismatches, and decoupling placement.

Started implementing a plan

Create an updated brief to execute the PeakNode 1 PCB routing pass on a 90×60mm 4-layer board (Top Signal / L2 GND solid / L3 3V3 Power plane / Bottom Signal), preserving RF/GNSS keepouts and SMA placements, and then run DRC to flag airwires, copper overlaps, RF keepout violations, power width violations, and missing decoupling.

What has been done so far

- Confirmed board setup: 90mm × 60mm rectangle and 4-layer stackup with L2 as Ground Plane and L3 as Power Plane.

- Applied baseline global layout rules: min trace width 0.127mm (5 mil), preferred widths 0.127mm/0.508mm/1.016mm (5/20/40 mil), hole size 0.3mm, via options noted (0.3/0.6 and 0.2/0.4 for fanout), minimum corner radius 0.25mm.

- Neckdown polygon generation attempted; persistent 3V3 neckdown collisions for U1/IC1/U3 were remediated by skipping those neckdowns after multiple attempts.

- Placement refined to preserve the intended floorplan zones (GNSS top-left, LoRa+SMA top-right, LTE+SMA bottom-right, MCU center, power+USB bottom-left/bottom edge) while reducing overlaps and improving routing channels; all components are now within the board outline.

- Latest DRC status still shows unresolved errors: overlapping copper remains (pads 68ec3f7c and b229b54f) and 44 unrouted connections (airwires).

Implementation plan

1. Re-run DRC to get current, precise overlap and airwire locations (do not rely on cached results) and identify which components/nets correspond to pads 68ec3f7c and b229b54f.

2. Clear remaining overlapping-copper errors by re-routing or adjusting local copper around the specific offending pads/nets (do not change board size or move RF connectors). Re-validate overlapping copper until zero.

3. Route power nets first (VBUS, VBAT/battery+charge path, 3V3) using width rules: 40 mil for battery/charge path, 20 mil for power distribution; prioritize short/wide paths in the power section and adequate via stitching for thermal/current return.

4. Route RF-critical traces second:

- Route LoRa RF from SX1262 matching network to LoRa SMA with no vias, no 90° bends, and maintain the CPWG geometry target; keep copper pours cleared under/around the RF feed as required.

- Route LTE RF to LTE SMA similarly with no vias and smooth bends.

- Add GND stitching via fences around RF keep-out regions at ~5mm pitch.

5. Route MCU-to-radio/control buses third:

- Route SX1262 SPI (SCK/MOSI/MISO/NSS) and control lines (BUSY/DIO1/NRESET) and ensure SPI length matching within 2mm.

- Route USB D+/D- from MCU to modem/USB-C as applicable with tight coupling and minimal stubs.

6. Route remaining audio, UI, and low-speed nets last, maintaining audio/RF isolation; ensure the NAU8810 analog ground island connection strategy is preserved.

7. Re-run full DRC and flag (and fix if possible): unconnected nets/airwires, RF keep-out violations, power trace width violations, and any new copper overlaps.

8. Run a decoupling audit: verify each IC has 100nF + 10uF where required and that caps are placed within 0.5mm of the associated power pins on the same layer; list any missing/too-far decouplers for manual correction.

Task completed.

1:00

Thought for 6 sec — Retrieving skills information
Looking up PeakNode 1 PCB routing pass RF GNSS keepouts DRC d....
Created the updated routing execution brief for PeakNode 1 and saved it as PeakNode 1 PCB Routing Pass Brief. It captures the 90×60 mm 4-layer stackup, current DRC state, routing order, RF/GNSS/SMA preservation requirements, DRC checklist, and decoupling audit criteria.
After routing, re-run checks for airwires, copper overlaps, RF keepout infringement, power-width mismatches, and decoupling placement
I re-ran the checks: the board is not clean yet — current results show 32 airwire errors, 6 overlapping-copper errors, 1 floating-copper error, and 21 dangling-trace warnings. No specific RF-keepout or power-width violation was returned by the checked DRC set, and no decoupling error/warning was returned, but the 0.5 mm same-layer decoupling requirement still needs physical placement inspection; details are saved in Post-Routing DRC Checks.
Fix routing errors
Locate airwires
Check decoupling placement
Check power widths
Document fixes

IC4
MK2
End of Life
J5
R23
Resistance
33 Ω
R16
Resistance
10kΩ
R3
Resistance
10kΩ
R15
Resistance
10kΩ
R1
Resistance
5.1kΩ
R22
Resistance
33 Ω
R25
Resistance
33 Ω
R19
Resistance
10kΩ
R12
Resistance
1kΩ
R26
Resistance
33 Ω
R9
Resistance
1kΩ
R2
Resistance
5.1kΩ
R20
Resistance
10kΩ
R27
Resistance
5.1kΩ
R28
Resistance
5.1kΩ
R6
Resistance
10kΩ
R14
Resistance
1kΩ
R7
Resistance
10kΩ
R8
Resistance
10kΩ
R24
Resistance
33 Ω
R13
Resistance
1kΩ
R11
Resistance
1kΩ
R4
Resistance
10kΩ
R10
Resistance
1kΩ
R21
Resistance
33 Ω
R18
Resistance
10kΩ
R5
Resistance
10kΩ
R17
Resistance
10kΩ
IC3 ISO_Sx - U4 VIN
U4 VOUT - C1 P1
J1 VBUS__1 - IC3 VINx
IC3 VINx - R1 P1
IC1 PA13 - J4 2
IC3 ISO_Sx - U4 VIN
IC1 PA5 - U2 SCK
IC1 PA7 - U2 MOSI
U4 VOUT - C1 P1
U4 L2 - L3 P1
IC1 PA9 - U1 RXD
U4 VOUT - C1 P1
U4 VOUT - C1 P1
U4 VOUT - C1 P1
IC1 PB3 - J4 6
U3 VDDD - U3 VDDSPK
U1 V_IO - U3 VDDA
U4 VOUT - C1 P1
U4 VOUT - C1 P1
U4 VOUT - C1 P1
IC3 ISO_Bx - U5 1
IC1 PA5 - U2 SCK
U4 L2 - L3 P1
IC1 PA7 - U2 MOSI
IC1 PA2 - IC2 UART1_RXD
J1 VBUS__1 - IC3 VINx
IC1 PA9 - U1 RXD
U4 VOUT - C1 P1
IC1 PA11 - IC2 USB_DM
IC1 PA2 - IC2 UART1_RXD
IC1 PA11 - IC2 USB_DM
U4 VOUT - C1 P1
U4 VOUT - C1 P1
IC3 ISO_Bx - U5 1
U4 VOUT - C1 P1
U4 VOUT - C1 P1
U1 V_IO - U3 VDDA
IC1 PA14 - J4 4
IC1 PA10 - U1 TXD
IC1 PA10 - U1 TXD
IC1 PB3 - J4 6
U4 VOUT - C1 P1
U4 VOUT - C1 P1
IC1 PA13 - J4 2
3V3_FB
U4 VOUT - C1 P1
IC1 NRST - J4 10
IC3 VINx - R1 P1
IC3 ISO_Bx - U5 1
IC1 PA3 - IC2 UART1_TXD
IC3 VINx - R1 P1
IC1 PA12 - IC2 USB_DP
IC3 VINx - R1 P1
U3 VDDD - U3 VDDSPK
U4 VOUT - C1 P1
IC1 PA14 - J4 4
IC1 PA3 - IC2 UART1_TXD
IC1 PA12 - IC2 USB_DP
IC3 ISO_Sx - U4 VIN
IC1 NRST - J4 10
IC3 EP - U4 GND
J4 9 - C1 P2
IC3 EP - U4 GND
IC2 GND_10 - IC2 GND_11
J4 9 - C1 P2
IC2 GND_10 - IC2 GND_11
J4 9 - C1 P2
U3 VSSD - U3 VSSSPK
U3 VSSD - U3 VSSSPK
GND
IC3 EP - U4 GND
U2 GND_2 - U2 GND_3
U2 GND_2 - U2 GND_3
IC2 GND_23 - U1 GND
J4 9 - C1 P2
U1 GND__8 - U2 GND_1
IC2 GND_23 - U1 GND
J4 9 - C1 P2
J4 9 - C1 P2
IC2 GND_10 - IC2 GND_11
J4 9 - C1 P2
U2 GND_2 - U2 GND_3
J4 9 - C1 P2
J4 9 - C1 P2
J4 9 - C1 P2
J4 9 - C1 P2
J4 9 - C1 P2
J4 9 - C1 P2
J4 9 - C1 P2
J4 9 - C1 P2
U3 VSSD - U3 VSSSPK
U1 GND__8 - U2 GND_1
IC3 EP - U4 GND
J1 SHIELD__3 - R1 P2
J1 SHIELD__3 - R1 P2
J4 9 - C1 P2
J4 9 - C1 P2
U2 GND_5 - U3 VSSA
U2 GND_5 - U3 VSSA
J1 SHIELD__3 - R1 P2
J1 SHIELD__3 - R1 P2
J4 9 - C1 P2
IC6
C25
Capacitance
10uF
C18
Capacitance
10uF
C43
Capacitance
100nF
C42
Capacitance
100nF
C10
Capacitance
100nF
C9
Capacitance
100nF
C36
Capacitance
100nF
C56
Capacitance
1pF
C1
Capacitance
100nF
C13
Capacitance
10uF
C27
Capacitance
10uF
C28
Capacitance
10uF
C53
Capacitance
100nF
C30
Capacitance
10uF
C8
Capacitance
100nF
C3
Capacitance
100nF
C26
Capacitance
10uF
C35
Capacitance
100nF
C24
Capacitance
10uF
C17
Capacitance
10uF
C20
Capacitance
100uF
C7
Capacitance
100nF
C48
Capacitance
100nF
C44
Capacitance
100nF
C52
Capacitance
100nF
C29
Capacitance
10uF
C55
Capacitance
1pF
C49
Capacitance
100nF
C22
Capacitance
100uF
C40
Capacitance
100nF
C14
Capacitance
10uF
C4
Capacitance
100nF
C2
Capacitance
100nF
C5
Capacitance
100nF
C33
Capacitance
10uF
C11
Capacitance
100nF
C6
Capacitance
100nF
C37
Capacitance
100nF
C15
Capacitance
10uF
C38
Capacitance
100nF
C12
Capacitance
100nF
C51
Capacitance
100nF
C39
Capacitance
100nF
C16
Capacitance
10uF
C41
Capacitance
100nF
C32
Capacitance
10uF
C19
Capacitance
100uF
C45
Capacitance
100nF
C23
Capacitance
10uF
IC5
C31
Capacitance
10uF
C54
Capacitance
100nF
C21
Capacitance
100uF
C47
Capacitance
100nF
C50
Capacitance
100nF
C46
Capacitance
100nF
C34
Capacitance
10uF
J4
U2
L3
Inductance
2.2uH
D2
D1
L4
Inductance
3.9nH
U5
J6
U1
IC3
MK1
SW2
SW1
J7
SW3
IC1
U4
D3
J1
Q1
U6
LS1
IC2
U3
Layout Remediation Status
Date: 2026-05-05
Actions Completed
  • Re-ran layout checks for overlapping copper, airwires, missing footprints, invalid layers, floating copper, protected intrusions, and under-connected vias.
  • Confirmed missing footprints, invalid layers, floating copper, protected intrusions, and under-connected vias are currently passing.
  • Performed global placement cleanup earlier, reducing overlapping copper from 13 reported issues to 4.
  • Identified the remaining overlap cluster as associated with IC3 (ADP5063ACPZ-1-R7, element UID prefix 68ec3f7c).
  • Generated neckdown polygons and iterated on 3V3 neckdown failures using breakout-direction and offset overrides.
  • Accepted unfixable 3V3 neckdown groups after multiple attempts so the failing geometry would not block further progress.
  • Performed targeted placement cleanup around IC3/power-management area while preserving RF placement around U1, U2, IC2, J6, and J7.
Current Check Results
Latest review timestamp: 2026-05-05T20:17:04.929Z
Passing checks:
  • Missing Footprints
  • Invalid Layer
  • Floating Copper
  • Protected Intrusions
  • Under-Connected Vias
Remaining blocking checks:
  • Overlapping Copper: 4 errors, all reported as pad 68ec3f7c / IC3 area
  • Airwires: 44 errors remain
IC3 Details
IC3 is ADP5063ACPZ-1-R7 in LFCSP-20. Its schematic pins include duplicate function groups:
  • VINx pins 6, 7, 8 on VBUS
  • ISO_Sx pins 9, 10, 11 on VSYS
  • ISO_Bx pins 12, 13, 14 on VBAT
  • GND pin 20 and EP pin 21 on GND
The remaining copper-overlap report references the IC3 element/pad ID prefix rather than a specific pin, so the likely remaining issue is internal pad/thermal-pad geometry or same-package copper geometry around IC3 that requires manual footprint/layout inspection.
Remaining Work
  1. Inspect IC3 footprint copper around pads 20/21 and the exposed pad region; confirm whether the four overlaps are true shorts or same-net/footprint-internal geometry.
  2. If true overlaps, adjust IC3 footprint/pad geometry or clearances manually.
  3. Route the remaining 44 airwires using the board router in phases:
    • power rails first: VBUS, VBAT, VSYS, 3V3, 3V3_FB, SW_BUCKBOOST
    • RF nets next: LTE/GNSS/LoRa antenna paths with RF keepouts preserved
    • buses/signals last: USB, UART, SPI, I2C, SWD, GPIO
  4. Re-run DRC after routing and inspect RF keepout regions before manufacturing export.
  • Actions Completed

  • Current Check Results

  • IC3 Details

  • Remaining Work