Temperature and Humidity Sensor Node Design

0:29

Thought for a moment

Vou corrigir especificamente as sobreposições dos pads EP de U3/U4. Vou revalidar os alertas atuais, identificar se são pads/mounts internos do footprint e ajustar as regras/propriedades desses nós sem mexer no posicionamento do AFE.
Roteie a guarda WE em VCM_1V25 ao redor de U2 IN-.

0:20

Thought for a moment

Entendido — vou priorizar a guarda WE em VCM_1V25 ao redor de U2 IN-. Antes de rotear, vou tentar limpar os alertas dos pads EP de U3/U4 para não contaminar o roteamento, depois verifico o resultado com a revisão da placa.

4:38

Thought for 4 sec

1/4 Revalidar sobreposição EP em U3/U4 e estado de roteamento

Thought for 4 sec

Completed 3 design checks — found 113 issues.

Read layout.

Thought for 13 sec

Thought for 3 sec

Thought for 11 sec

Editing layout rules.

Thought for 9 sec

2/4 Corrigir/suprimir corretamente os pads EP/mounts internos de U3/U4

Thought for 5 sec

Completed design_rule_check_overlapping_copper check — found 113 issues.

Completed design_rule_check_dangling_trace check — found 113 issues.

Read layout.

Thought for 28 sec

Thought for 8 sec

Thought for 13 sec

Completed design_rule_check_overlapping_copper check — found 113 issues.

Thought for 7 sec

Editing layout rules.

Thought for 5 sec

Completed design_rule_check_overlapping_copper check — found 113 issues.

Completed design_rule_check_airwires check — found 113 issues.

Read layout.

Thought for 14 sec

Editing layout rules.

Thought for a moment

A tentativa de remover/desativar os pads internos de montagem dos footprints U3/U4 não foi aceita pelo editor de layout; eles ainda aparecem como sobreposição interna do footprint. Vou seguir com a guarda como rota/área indicada em VCM e validar o que a ferramenta consegue aplicar sem alterar o AFE.

16:30

Thought for 10 sec

3/4 Executar roteamento disponível para conectar VCM_1V25 e preservar região de guarda WE

Thought for 10 sec

Routing complete!

Thought for 3 sec

Completed 4 design checks — found 43 issues.

Read layout.

Read layout.

Thought for 45 sec

Thought for 15 sec

4/4 tasks completed.

Thought for a moment

Executei o roteamento disponível e atualizei as notas em Layout Placement Notes — Analog NH3 Loop Transmitter. A rede VCM_1V25 foi incluída no roteamento global, mas a ferramenta disponível não garante uma geometria de anel de guarda manual ao redor de U2 IN-; deixei a área marcada no silk para inspeção/ajuste manual.
Também tentei corrigir os alertas de EP dos op-amps, mas o editor não aceitou a remoção/edição dos pads internos do footprint; esses alertas ainda precisam ser resolvidos por edição/substituição de footprint antes de fabricação.
Footprint alternativo U2
Verificar DRC
Ajuste manual guarda
Recomendação datasheet

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Layout Placement Notes — Analog NH3 Loop Transmitter
What Was Changed
  • Board resized from the default 160 × 100 mm to an 80 × 60 mm compact industrial outline with 2 mm rounded corners.
  • Stackup kept as 4 layers and configured with an internal ground-plane priority to improve analog return paths and EMI performance.
  • Components were re-placed by functional block:
    • Left edge: sensor connector J2 and low-noise AFE.
    • Left/quiet analog region: U2 LMP7721 TIA, U3 potentiostat, R7/R8/R9/R10/R11, RV1, C11, C12.
    • Center: reference and analog signal conditioning, including U5, U4, RV2, and precision resistor/filter network.
    • Right edge: loop connector J1.
    • Right/power region: loop protection, LDO, current sink, Q1, R12/R13/R14, and input filtering.
  • Added a silkscreen dashed rectangle and label around the WE/TIA region: VCM GUARD: route around WE / U2 IN-.
Guard Strategy
The high-impedance WE summing node is intentionally placed in a quiet left-side region. R8 and the TIA feedback network are close to U2 so the WE trace can be kept very short.
Important: I did not add a floating copper guard pour, because a copper shape not tied to VCM would create a floating-copper/DFM issue. The correct implementation during routing is:
  1. Route J2 Pin_1 -> R8 -> U2 IN- as the shortest possible top-layer trace.
  2. Route a VCM_1V25 guard trace/ring around the WE/TIA summing node and around U2 IN- / R8 / C11 / RV1.
  3. Keep the guard on the same layer as the WE trace where possible.
  4. Avoid vias on WE unless absolutely unavoidable.
  5. Keep RAW_LOOP_PLUS, LOOP_PLUS, MOS_GATE, Q1, and TVS/current-sink copper away from the guard/WE area.
Placement Review
  • Placement completed with all components in-bounds and no component overlap reported by the placement engine.
  • Sensor/AFE and power/current-sink blocks are physically separated across the board.
  • Q1 was placed on the right-side power region with open surrounding board area for copper heat spreading.
  • J1 and J2 are on opposite board edges, improving separation between field loop wiring and sensor wiring.
Routing Attempt — 2026-05-19
  • The available router was run after the user requested routing of the WE guard in VCM_1V25.
  • It completed successfully and added 397 routing nodes.
  • The router available in this session is the global auto-router, not a manual single-net guard-ring router. Therefore it can connect the VCM_1V25 net but cannot guarantee a true driven guard ring geometry around U2 IN-.
  • A visual/manual pass is still required to confirm the guard ring shape and, if necessary, draw the VCM_1V25 guard trace manually around U2 IN-.
EP Pad Overlap Status
  • U3/U4 still report overlapping copper at EP against internal footprint mount pads.
  • Attempts were made to deactivate or remove the redundant internal mount pads, but the layout editor did not accept those internal node edits by UID/selector in this session.
  • The overlap appears to be caused by footprint-internal mount pads overlapping the real exposed pad, not by component placement overlap.
  • This remains a manufacturing-blocking issue unless verified as same-net intentional copper or fixed by editing/replacing the footprint.
Current Review Status
  • Remaining issues include unresolved U3/U4 EP internal footprint overlap.
  • Airwire status after auto-routing should be checked before manufacturing export.
  • Do not fabricate/export manufacturing files until routing and final DRC are clean.
Next Routing / Cleanup Requirements
  • Verify the VCM_1V25 path near U2 visually; create/adjust a true guard ring around U2 IN- if the auto-router did not produce one.
  • Resolve U3/U4 EP footprint-internal overlap by footprint edit/replacement or verified same-net acceptance.
  • Re-run DRC for airwires, overlapping copper, dangling traces, and clearance.
  • Only then proceed to manufacturing export.

    What Was Changed

    Guard Strategy

    Placement Review

    Routing Attempt — 2026-05-19

    EP Pad Overlap Status

    Current Review Status

    Next Routing / Cleanup Requirements

Documents

    Project Requirements

    Doc 1

    Revisão dos Gerbers — Placa completa versão 1

    Schematic Validation — Analog NH3 4–20 mA Loop Transmitter

    Layout Placement Notes — Analog NH3 Loop Transmitter

Assets

No assets added.

Analog NH3 4-20mA Loop Transmitter

Analog NH3 4-20mA Loop Transmitter thumbnail
Transmissor analógico 2 fios para sensor DD-Scientific GS+4NH3-100 com saída 4–20 mA loop-powered 24 V.

Properties

Properties describe core aspects of the project.

Pricing & Availability

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