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4.02kR produces too dim of an LED. Will try replacing with 5.1kR

on Final order, I used 6.8kR
2y
4.02kR produces too dim of an LED. Will try replacing with 5.1kR
2y
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Pick and Place needs DNP designator to not export their position in the file

Pick and Place needs DNP designator to not export their position in the file
2y
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4
In case the potentiometer is wired backwards

R4 and R5 have been confirmed to work in the correct orientation
2y
In case the potentiometer is wired backwards
2y
Someone is typing...
2
explain this project.

@copilot explain this project.
2y
This project is a custom buck converter module that is designed to operate from a 5V 1A input and provide an adjustable output voltage ranging from 0V to 2.05V. The load for this converter comprises 106 LEDs which operate at 20mA each, leading to an overall load current requirement of 2.12A.
The primary component utilized in this design is the Texas Instruments "TPS563201DDCR" which is a 3A, synchronous step-down voltage regulator. It's designed to operate from an input voltage in the range 4.5V to 17V, and can generate an output voltage in the range from 0.76V to 7V as per its datasheet[1].
In addition to the main regulator, the design incorporates several other components including resistors, capacitors, a switch and an inductor. The capacitors are likely there for smoothing and filtration purposes, while the resistors may be involved in providing a feedback mechanism to regulate and maintain the desired output voltage.
The switch, identified as "SW1" is an ALPSALPINE model "RDC1022A05" which is a resistor in the design. The inductor, "L1", is from TDK with a specification of 2.2u, and likely forms part of the step-down converter circuit in conjunction with the TPS563201DDCR component.
The design also contains multiple nets or connections which interlink these components to form the complete converter circuit. The output voltage of this circuit can be adjusted to a preferred value as per the load requirements. This simple, compact, and high-efficiency voltage conversion design enables driving a significant number of LEDs from a compact power source, providing flexibility for a wide range of applications.
[1] Page 1
2y
brief explanation
2y
This project is about the design of a custom Buck Converter module using TPS563201DDCR from Texas Instruments. The input to the converter is planned to be from a 5V 1A source and it intends to supply an adjustable output between 0-2.05V. The load that this converter module is expected to drive is an array of 106 LEDs that operate at 20mA, this sums up to a 2.12A load.
The project includes different components including resistors (R1, R2, R3, R4, R5, R6, R7), capacitors (C1, C2, C3, C4, C5, C6), a switch (SW1), an inductor (L1), and of course the main component which is a Buck converter IC (U1).
The components are interconnected through different nets (with unique identifiers) that ensure the correct operation of the converter based on the data sheet recommendations for the TPS563201DDCR.
It should also be noted that a few components (R3, R6 and R7) appear to have the special 'DNP' (Do not Populate) mark. This means these components are included in the design but are planned to be unpopulated in the final PCB production.
2y
what kind of buck converter is this?
2y
This project is a custom adjustable buck converter circuit that uses the TPS563201DDCR from Texas Instruments.
The TPS563201 is a simple, easy-to-use, 3 A synchronous step-down converter in a small SOT-23 package. It supports an input voltage range of 4.5V to 17V, and an output voltage range of 0.76V to 7V. This specific implementation is designed to convert from a 5V 1A input to an adjustable 0-2.05V output.
The buck converter operates on the principle of inductor energy storage and uses a switch to periodically interrupt power supply to the load, resulting in a conversion from a higher voltage to a lower one. This specific design is intended to power 106 LEDs which operate at 20mA, with a total load of 2.12A[1]. Other key components in the project include various resistors and capacitors, and an inductor (L1).
The design also utilizes D-CAP2 Mode control which supports low ESR output capacitors, allowing for a fast transient response and low external component count[2].
[1] Page 1
2y
Someone is typing...
7
using 15kOhm pot sets output max to 1.92V

Use 5.1k Resistor and this boi: RDC1022A05
2y
using 15kOhm pot sets output max to 1.92V
2y
Someone is typing...
1
R2
Resistance
10k Ω
C3
Capacitance
22u F
BUCKEN
R6
Manufacturer Part Number
DNP
R4
Resistance
0 Ω
R1
Resistance
6.8k Ω
GND
C4
Capacitance
10u F
C2
Capacitance
22u F
R3
Resistance
10k Ω
R7
Manufacturer Part Number
DNP
Vout
C5
Capacitance
10u F
R5
Resistance
0 Ω
SW1
Resistance
10k Ω
C6
Capacitance
0.1u F
L1
Inductance
2.2u H
C1
Capacitance
0.1u F
U1


  • Ground
    A common return path for electric current. Commonly known as ground.
  • Net Portal
    Wirelessly connects nets on schematic. Used to organize schematics and separate functional blocks. To wirelessly connect net portals, give them same designator. #portal
  • Power Net Portal
    Wirelessly connects power nets on schematic. Identical to the net portal, but with a power symbol. Used to organize schematics and separate functional blocks. To wirelessly connect power net portals, give them the same designator. #portal #power
  • Generic Resistor
    A generic fixed resistor for rapid developing circuit topology. Save precious design time by seamlessly add more information to this part (value, footprint, etc.) as it becomes available. Standard resistor values: 1.0Ω 10Ω 100Ω 1.0kΩ 10kΩ 100kΩ 1.0MΩ 1.1Ω 11Ω 110Ω 1.1kΩ 11kΩ 110kΩ 1.1MΩ 1.2Ω 12Ω 120Ω 1.2kΩ 12kΩ 120kΩ 1.2MΩ 1.3Ω 13Ω 130Ω 1.3kΩ 13kΩ 130kΩ 1.3MΩ 1.5Ω 15Ω 150Ω 1.5kΩ 15kΩ 150kΩ 1.5MΩ 1.6Ω 16Ω 160Ω 1.6kΩ 16kΩ 160kΩ 1.6MΩ 1.8Ω 18Ω 180Ω 1.8KΩ 18kΩ 180kΩ 1.8MΩ 2.0Ω 20Ω 200Ω 2.0kΩ 20kΩ 200kΩ 2.0MΩ 2.2Ω 22Ω 220Ω 2.2kΩ 22kΩ 220kΩ 2.2MΩ 2.4Ω 24Ω 240Ω 2.4kΩ 24kΩ 240kΩ 2.4MΩ 2.7Ω 27Ω 270Ω 2.7kΩ 27kΩ 270kΩ 2.7MΩ 3.0Ω 30Ω 300Ω 3.0KΩ 30KΩ 300KΩ 3.0MΩ 3.3Ω 33Ω 330Ω 3.3kΩ 33kΩ 330kΩ 3.3MΩ 3.6Ω 36Ω 360Ω 3.6kΩ 36kΩ 360kΩ 3.6MΩ 3.9Ω 39Ω 390Ω 3.9kΩ 39kΩ 390kΩ 3.9MΩ 4.3Ω 43Ω 430Ω 4.3kΩ 43KΩ 430KΩ 4.3MΩ 4.7Ω 47Ω 470Ω 4.7kΩ 47kΩ 470kΩ 4.7MΩ 5.1Ω 51Ω 510Ω 5.1kΩ 51kΩ 510kΩ 5.1MΩ 5.6Ω 56Ω 560Ω 5.6kΩ 56kΩ 560kΩ 5.6MΩ 6.2Ω 62Ω 620Ω 6.2kΩ 62KΩ 620KΩ 6.2MΩ 6.8Ω 68Ω 680Ω 6.8kΩ 68kΩ 680kΩ 6.8MΩ 7.5Ω 75Ω 750Ω 7.5kΩ 75kΩ 750kΩ 7.5MΩ 8.2Ω 82Ω 820Ω 8.2kΩ 82kΩ 820kΩ 8.2MΩ 9.1Ω 91Ω 910Ω 9.1kΩ 91kΩ 910kΩ 9.1MΩ #generics #CommonPartsLibrary
  • Generic Capacitor
    A generic fixed capacitor ideal for rapid circuit topology development. You can choose between polarized and non-polarized types, its symbol and the footprint will automatically adapt based on your selection. Supported options include standard SMD sizes for ceramic capacitors (e.g., 0402, 0603, 0805), SMD sizes for aluminum electrolytic capacitors, and through-hole footprints for polarized capacitors. Save precious design time by seamlessly add more information to this part (value, footprint, etc.) as it becomes available. Standard capacitor values: 1.0pF 10pF 100pF 1000pF 0.01uF 0.1uF 1.0uF 10uF 100uF 1000uF 10,000uF 1.1pF 11pF 110pF 1100pF 1.2pF 12pF 120pF 1200pF 1.3pF 13pF 130pF 1300pF 1.5pF 15pF 150pF 1500pF 0.015uF 0.15uF 1.5uF 15uF 150uF 1500uF 1.6pF 16pF 160pF 1600pF 1.8pF 18pF 180pF 1800pF 2.0pF 20pF 200pF 2000pF 2.2pF 22pF 20pF 2200pF 0.022uF 0.22uF 2.2uF 22uF 220uF 2200uF 2.4pF 24pF 240pF 2400pF 2.7pF 27pF 270pF 2700pF 3.0pF 30pF 300pF 3000pF 3.3pF 33pF 330pF 3300pF 0.033uF 0.33uF 3.3uF 33uF 330uF 3300uF 3.6pF 36pF 360pF 3600pF 3.9pF 39pF 390pF 3900pF 4.3pF 43pF 430pF 4300pF 4.7pF 47pF 470pF 4700pF 0.047uF 0.47uF 4.7uF 47uF 470uF 4700uF 5.1pF 51pF 510pF 5100pF 5.6pF 56pF 560pF 5600pF 6.2pF 62pF 620pF 6200pF 6.8pF 68pF 680pF 6800pF 0.068uF 0.68uF 6.8uF 68uF 680uF 6800uF 7.5pF 75pF 750pF 7500pF 8.2pF 82pF 820pF 8200pF 9.1pF 91pF 910pF 9100pF #generics #CommonPartsLibrary
  • Generic Inductor
    A generic fixed inductor for rapid developing circuit topology. *You can now change the footprint and 3D model at the top level anytime you want. This is the power of #generics
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    Terminal
    An electrical connector acting as reusable interface to a conductor and creating a point where external circuits can be connected.
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TPS563201DDCR Custom Buck Converter Module

TPS563201DDCR Custom Buck Converter Module
Description

Created
Last updated by markwu2001
1 Contributor(s)
markwu2001

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