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Table
| Step | Description | Methods/Tests | Expected Result |
|---|---|---|---|
| 1 | Initial Setup | ||
| 1.1 | Verify PCB Manufacturing | Check physical board against design files | PCB matches the design |
| 1.2 | Component Placement | Place all components as per the designator | All components correctly placed |
| 1.3 | Soldering | Solder the components on the PCB | Good solder joints without bridging |
| 2 | Visual Inspection | ||
| 2.1 | Inspect Solder Joints | Use magnifying glass or microscope | No cold joints or bridges |
| 2.2 | Check Component Orientation | Verify polarity and orientation of components | All components correctly oriented |
| 3 | Power Supply Verification | ||
| 3.1 | Verify Power Supply Connections | Check continuity with multimeter | Proper connections, no shorts |
| 3.2 | Apply Power to Circuit | Connect power supply to PS1 | Circuit powers up correctly |
| 3.3 | Measure Output Voltage | Use a multimeter to measure $+V_o$ and $-V_o$ from PS1 | $+5V$ DC output from PS1, stable |
| 4 | Preliminary Electrical Tests | ||
| 4.1 | Check Main Supply Connections | Verify connections to LINE, NEUTRAL, and EARTH | Proper connections, no shorts |
| 4.2 | Verify DC Voltage Rails | Measure DC voltage at critical points (e.g., $U_2:V_{CC}$, $PS1:+V_o$) | Correct DC voltage ($5V$ or as expected) |
| 4.3 | Test Continuity | Check connections for continuity and absence of shorts | Proper continuity, no shorts |
| 5 | Component Testing | ||
| 5.1 | Verify Triac Operation | Check $Q_1$ for gate triggering | $Q_1$ triggering properly |
| 5.2 | Test Transistor $Q_2$ | Verify $Q_2$ switching based on input | $Q_2$ switching as expected |
| 5.3 | Check Resistor Values | Measure the resistance values ($R_1$, $R_2$, etc.) with a multimeter | Resistors within tolerance |
| 6 | Functional Testing | ||
| 6.1 | Test Dimmer Functionality | Rotate $SW1$ knob and observe voltage changes | Smooth and variable output voltage |
| 6.2 | Verify Triac Firing Angle Control | Adjust $RV1$ and measure TRIAC firing angle | Firing angle changes as per $RV1$ setting |
| 6.3 | Test Microcontroller $U_2$ | Ensure $U_2$ is powered and functioning | $U_2$ outputs correct control signals |
| 6.4 | Check Light Bulb Dimming | Connect a light bulb and observe dimming | Light dims smoothly with control |
| 7 | Final Verification | ||
| 7.1 | Full System Test | Run the complete system and test all functionality | All parts work together; dimming smooth and controlled |
| 7.2 | Long-Term Stability | Run the system over an extended period | Ensure no overheating, stable performance |
| 7.3 | Environmental Testing | Test under different voltage supplies | Functions correctly under varied conditions |
Triac Dimmer
jakehertz
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