Power Distribution Schematic Design


Added the optional battery-sense ADC filter capacitor: C12 is a 0.1µF ceramic capacitor from BATTERY_SENSE_GPIO34 to GND, labeled as optional ADC noise filter / C_BATSENSE in its role details. I verified R3 remains 100kΩ, R4 remains 22kΩ, and BATTERY_SENSE_GPIO34 still connects to U1 GPIO34, R3/R4 midpoint, TP5, and C12.
Open item:
  • ERC still shows the pre-existing U1:VP missing-power symbol warning; unrelated to this change.
  • Your account has no available ACUs, so I can’t continue with additional AI-assisted edits right now.
Suggested next steps:
  1. Place C12 physically near U1 GPIO34 / R3-R4 during PCB layout.
  2. Continue PCB placement once ACUs are available.
  3. If desired later, update the cleanup/design-review project file to mention C12 explicitly.
Initial PCB placement is complete, with no overlap or out-of-board placement issues: thermocouple connectors along the top edge, battery/fuse/regulator on the left, fan/servo connectors and drivers on the right, ESP32 centered, and MAX31855 devices grouped near the ESP32. Estimated time saved vs. manual EDA workflow: ~2–4 hours.
Open items:
  • Airwires remain because routing was intentionally not performed.
  • Placement concern: the design spans most of the 160 mm board width, so keep BAT_12V routing wide and thermocouple traces physically separated from fan/servo current paths during routing.
Suggested next steps:
  1. Set high-current trace-width rules for BAT_12V, FAN_GND, and servo power.
  2. Add/confirm GND plane setup on the 4-layer stackup.
  3. Route power first, then sensitive thermocouple/SPI signals.
  4. Run DRC after routing.
Final hardware review is complete and saved as Final Hardware Design Review Before PCB Routing. Highest-priority items before routing are reverse-polarity protection, fuse/current sizing, LM2596 module-vs-IC confirmation, and high-current trace-width rules; no design changes were made.
Add protections and rules
Add reverse protection
Set trace rules
Verify LM2596
Explain fuse sizing

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