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FM Transmitter PCB Update
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"FM Transmitter PCB Update" completed.
The PCB-update work finished, but I could not retrieve and reconcile its detailed report or independently verify the resulting project state. I therefore cannot responsibly confirm that the microphone, SMA, and coil footprints were changed, rerouted, or included in refreshed exports.
Remaining verification:
  • Confirm J2 is a direct-mount 5 × 6 mm electret footprint with polarity marking
  • Confirm J3 is a 1.6 mm-board edge-launch SMA pattern with ANT_OUT center and grounded tabs
  • Confirm L1 accepts formed 0.7 mm air-core coil leads
  • Recheck board dimensions, zero airwires, and blocking DRC/ERC results
  • Confirm assembly documents were updated
  • Regenerate and verify manufacturing exports if needed
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I couldn’t perform or verify any additional work in this session. The reported microphone, edge-launch SMA, and air-core coil updates still need to be inspected, followed by DRC/ERC checks and regenerated manufacturing exports.
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Project Specification
Project Overview
  • Status: Approved for implementation.
  • Compact, through-hole, two-transistor FM voice transmitter powered from a 9 V battery.
  • Architecture follows the Art Swan / Instructables “Ultimate FM Transmitter” concept: electret-microphone common-emitter preamplifier feeding a VHF common-base LC oscillator.
  • This revision improves DC bias repeatability, separates audio and RF supply filtering, uses C0G/NP0 parts in the resonant path, and capacitively couples the antenna.
Intended Use
  • Hobbyist prototype and RF experimentation platform.
  • Hand assembled and tuned with an FM receiver and preferably a frequency counter, oscilloscope with a low-capacitance probe, or SDR.
  • Not production-certified hardware.
What the Device Should Do
  • Accept a two-wire electret microphone.
  • Amplify voice-band audio with Q1.
  • Frequency-modulate a tunable LC oscillator built around Q2.
  • Tune across approximately the 88–108 MHz broadcast-FM region after allowing for coil, trimmer, transistor, and PCB parasitics.
  • Provide a DC-isolated antenna connection.
Main Features
  • Two onsemi 2N3904 TO-92 transistors.
  • 9 V battery input through a two-pin 2.54 mm header.
  • Separate RC-filtered AUDIO_9V and RF_9V rails.
  • Edge-accessible microphone, tuning capacitor, hand-wound coil, and antenna connections.
  • Through-hole passives and ordinary two-layer fabrication.
System Architecture

Text


9 V battery
  ├─ RC filter → AUDIO_9V → electret bias → Q1 audio preamplifier
  └─ RC filter → RF_9V → Q2 LC oscillator → small coupling capacitor → antenna
                              ↑
                  amplified audio modulation
Hardware Subsystems
Power input and filtering
  • J1 is a 2-pin battery header: pin 1 = +9 V, pin 2 = GND.
  • R8/C6/C7 generate AUDIO_9V; R9/C8/C9 generate RF_9V.
  • No reverse-polarity device is added because the scope prioritizes the simple two-transistor topology and compact through-hole construction; polarity is clearly documented.
Microphone and audio preamplifier
  • J2 is a 2-pin electret microphone header: pin 1 = MIC+, pin 2 = GND.
  • R1 biases the electret from AUDIO_9V.
  • C1 AC-couples the microphone to Q1.
  • Q1 uses a divider-biased common-emitter stage with emitter degeneration for improved bias stability.
  • Nominal design point with AUDIO_9V ≈ 8.5 V, β ≈ 100 and VBE ≈ 0.65 V: Q1 collector current ≈ 0.52 mA, emitter ≈ 0.53 V, collector ≈ 4.2 V.
RF oscillator and modulation
  • Q2 is biased at a few milliamps rather than by the original low-value base feed, reducing heating and improving repeatability.
  • C3 RF-bypasses Q2 base to RF_9V while C2 injects audio modulation.
  • L1 and CT1 connect from Q2 collector to RF_9V and form the parallel resonator.
  • C4 provides collector-to-emitter RF feedback.
  • C5 is the antenna coupling capacitor; J3 exposes ANT and GND.
Interfaces and Connections

Table


InterfaceConnector / partAssignment
BatteryJ1, 1×2 header1 = +9 V, 2 = GND
Electret microphoneJ2, 1×2 header1 = MIC+, 2 = GND
AntennaJ3, 1×2 header1 = capacitively coupled ANT, 2 = GND
Hand-wound coilL1 through-hole padsCollector/RF_9V tank connection
Trimmer capacitorCT1 through-hole radial padsIn parallel with L1; adjustment at RF board edge
Power and Runtime Expectations
  • Source: alkaline or rechargeable nominal 9 V battery.
  • Estimated active current: Q1 ≈ 0.5 mA, Q2 ≈ 3–5 mA, electret ≈ 0.3–0.8 mA; total approximately 5–8 mA depending on transistor gain, microphone, tuning and antenna loading.
  • A typical alkaline 9 V battery should provide many hours to multiple days of intermittent operation; exact runtime depends strongly on battery chemistry and low-voltage behavior.
Power Tree and Power Budget

Table


RailSource/filterEstimated load
BAT9VJ15–8 mA total
AUDIO_9VBAT9V through 100 Ω0.8–1.5 mA
RF_9VBAT9V through 47 Ω3–6 mA
Manufacturing and Assembly Expectations
  • Standard two-layer FR-4, ordinary through-hole vias, 1 oz copper acceptable.
  • Board maximum 100 × 32 mm; target is a compact elongated battery-top form.
  • All fitted components are through-hole and hand-solderable.
  • Resistors may be stood vertically if the builder needs additional physical clearance, even when the footprint is a conventional axial footprint.
Firmware-Relevant Hardware Requirements
  • None; the design contains no programmable device.
Physical Design Expectations
  • Audio/microphone end at one board edge.
  • RF oscillator, L1, CT1 and antenna at the opposite edge.
  • L1–CT1–Q2 collector loop must be extremely short.
  • Bottom copper is used as the principal ground return, with routing/zone geometry kept away from directly beneath the air-core coil where practical.
  • Trimmer adjustment and antenna connector remain edge-accessible.
Important Design Decisions
  • Preserve exactly two active devices and avoid IC synthesis or added RF power stages.
  • Use the Instructables/Art Swan component topology as the source baseline, but alter bias values for stable mid-supply Q1 operation and lower-current Q2 operation.
  • Replace the source design’s direct antenna loading with a 4.7 pF C0G/NP0 coupling capacitor.
  • Use separate RC supply filters instead of a shared unfiltered 9 V rail.
Assumptions
  • The builder will use an onsemi-style 2N3904 pinout: viewed according to the selected footprint/datasheet, pins are 1 Emitter, 2 Base, 3 Collector. Other vendors and substitute transistor families may differ.
  • CT1 is represented by a generic two-lead through-hole footprint. Its exact lead spacing and adjustment-shaft geometry depend on the user’s trimmer; flying leads may be used if it does not fit.
  • L1 is represented by two plated through-hole pads. Coil lead spacing, body diameter and stand-off are builder-dependent.
  • A starting L1 target is approximately 0.10–0.12 µH. A 5–30 pF trimmer plus unavoidable 3–8 pF parasitics should permit practical alignment into the desired band; actual range is hardware-dependent.
  • The antenna is an external insulated wire or experimental load, not a controlled-impedance connector.
Change Notes
  • Reconstructed the source topology and BOM from the Instructables mirror, Art Swan archive references, and the independently reproduced LEAP #467 circuit.
  • Added explicit power-domain filtering, improved Q1/Q2 bias, RF-grade capacitor notes, and capacitive antenna coupling.
  • Project Overview

  • Intended Use

  • What the Device Should Do

  • Main Features

  • System Architecture

  • Hardware Subsystems

  • Power input and filtering

  • Microphone and audio preamplifier

  • RF oscillator and modulation

  • Interfaces and Connections

  • Power and Runtime Expectations

  • Power Tree and Power Budget

  • Manufacturing and Assembly Expectations

  • Firmware-Relevant Hardware Requirements

  • Physical Design Expectations

  • Important Design Decisions

  • Assumptions

  • Change Notes