BQ25185 Charger Topology

I’ll read the attachment and follow only its authorized scope for the current BENCH_ONLY project.
Fase 9 quedó parcialmente investigada antes de agotarse los ACUs.
Completado:
  • Extraje requisitos oficiales para C2, C4/C6, C8/C9, C12 y C13/C14.
  • Confirmé que C12 ofrece aproximadamente 15.54 µF efectivos a 5 V, suficiente frente al mínimo calculado LM5164 de 3.1 µF.
  • Identifiqué que C15 está conectado a RX_3V3, pero el requisito TI de 22 µF corresponde a VDDR, por lo que su función debe revisarse.
Pendiente:
  • Obtener curvas oficiales numéricas de DC-bias para C2, C13 y C14/C15.
  • Emitir los veredictos finales por designador.
  • Crear el reporte Fase 9 y actualizar las notas de sourcing.
No se modificaron esquema, PCB, BOM, placement ni routing. BENCH_ONLY / NOT FOR FABRICATION / NOT FOR ENERGIZATION.
Resume Fase 9
Create report
Review C15 connection

Refine this doc
Ask about this doc
Phase 5 — JLCPCB Exact-Part and Flux-Library Sourcing Audit
State: BENCH_ONLY / NOT FOR FABRICATION / NOT FOR ENERGIZATION
Audit date: 2026-07-28
Scope: Read-only sourcing audit of all 69 current designators. Stock is reported only where an LCSC product page was found; it is time-sensitive and must be rechecked at order time. No substitute is approved by this report.
Legend
  • Availability: VERIFIED_AVAILABLE, AVAILABLE_BUT_EXTENDED, OUT_OF_STOCK, NOT_FOUND, UNVERIFIED.
  • Flux symbol: EXISTS_EXACT, SAFE_PROXY_ONLY, MISSING.
  • Flux footprint: EXISTS_EXACT, GENERIC_ONLY, MISSING.
  • Risk: SAFE_FOR_SCHEMATIC, BLOCKS_PCB, BLOCKS_PCBA.
  • For generic passives, no exact MPN is selected because complete qualification data (including dielectric/DC-bias or pulse/current behavior where applicable) is absent. Assigning an LCSC number would be fabrication data invention.
A. Active, electromechanical and magnetic components (25 designators)

Table


RefExact target MPNManufacturerLCSC/JLCPCBAvailabilityVerifiable sourcesFlux symbolFlux footprintMechanical data needed if absentRisk
J1DX07S016JA3R1500JAEC3197625VERIFIED_AVAILABLELCSC; JAE SJ122205 connector mechanical drawing/PCB land patternMISSING (JA1 proxy only; UNSAFE_PROXY)MISSINGValidate all pads, pin numbering, shell tabs, holes/slots, cutout, board-edge datum, orientation and permitted PCB thickness against SJ122205BLOCKS_PCB
U1TPD4E05U06DQARTexas InstrumentsC138714VERIFIED_AVAILABLELCSC; TI datasheetEXISTS_EXACTEXISTS_EXACT (DQA/USON-10)TI DQA package drawing if independently recreatingSAFE_FOR_SCHEMATIC
U2CP2102N-A02-GQFN28Silicon LabsNot establishedUNVERIFIEDSilicon Labs CP2102N datasheet; distributor-linked current Flux entryEXISTS_EXACTEXISTS_EXACT (QFN-28 5×5)Silicon Labs QFN28 land patternSAFE_FOR_SCHEMATIC
U3BQ25185DLHRTexas InstrumentsNot establishedUNVERIFIEDTI datasheetEXISTS_EXACTEXISTS_EXACT (DLH/WSON-10 + EP)TI DLH package drawingSAFE_FOR_SCHEMATIC
U4BQ29700DSERTexas InstrumentsC183096AVAILABLE_BUT_EXTENDEDLCSC datasheet/page reference; TI BQ29700 datasheetEXISTS_EXACTEXISTS_EXACT (DSE/WSON-6)TI DSE drawingSAFE_FOR_SCHEMATIC
U5TPS7A2033PDBVRTexas InstrumentsC2862740AVAILABLE_BUT_EXTENDEDLCSC; TI TPS7A20 datasheetEXISTS_EXACTEXISTS_EXACT (DBV/SOT-23-5)TI DBV drawingSAFE_FOR_SCHEMATIC
U6LM5069MM-1/NOPBTexas InstrumentsNot establishedUNVERIFIEDTI LM5069 datasheet; exact electrical/package-equivalent MMX-1 Flux entrySAFE_PROXY_ONLY (MMX-1 reel suffix)EXISTS_EXACT (VSSOP-10)TI DGS/VSSOP package drawingSAFE_FOR_SCHEMATIC
U7LM5164DDARTexas InstrumentsC477928AVAILABLE_BUT_EXTENDEDLCSC; TI LM5164 datasheetEXISTS_EXACTEXISTS_EXACT (DDA/SO PowerPAD-8)TI DDA drawingSAFE_FOR_SCHEMATIC
U8TPS63030DSKRTexas InstrumentsExact R listing not established; DSKT C469840 is different reel quantityUNVERIFIEDTI TPS63030 datasheet; Flux DSK symbol verified pin/packageSAFE_PROXY_ONLYEXISTS_EXACT (DSK/VSON-10 + EP)TI DSK0010A drawingSAFE_FOR_SCHEMATIC
U9CC1354P106T0RGZRTexas InstrumentsNot establishedUNVERIFIEDTI CC1354P10 datasheet/product page; exact Flux entry now foundEXISTS_EXACTEXISTS_EXACT (RGZ VQFN-48 7×7 + EP)TI RGZ0048B package drawingSAFE_FOR_SCHEMATIC
U10MCP41HV51-503E/STMicrochipC637064VERIFIED_AVAILABLELCSC; Microchip datasheetEXISTS_EXACTEXISTS_EXACT (TSSOP-14)Microchip ST/TSSOP-14 package drawingSAFE_FOR_SCHEMATIC
Q1CSD19536KTTTexas InstrumentsNot establishedUNVERIFIEDTI CSD19536KTT datasheet; exact Flux entryEXISTS_EXACTEXISTS_EXACT (KTT/TO-263)TI KTT drawing and thermal pad guidanceSAFE_FOR_SCHEMATIC
Q2CSD16406Q3Texas InstrumentsC2861720AVAILABLE_BUT_EXTENDEDLCSC; TI datasheetEXISTS_EXACTEXISTS_EXACTTI SON/Power Block drawingBLOCKS_PCBA (DNP; exclude from assembly)
Q3CSD16406Q3Texas InstrumentsC2861720AVAILABLE_BUT_EXTENDEDSame as Q2EXISTS_EXACTEXISTS_EXACTSame as Q2BLOCKS_PCBA (DNP; exclude from assembly)
Q4CSD13380F3 / ordering option CSD13380F3TTexas InstrumentsC2871092 recorded for current entryAVAILABLE_BUT_EXTENDEDLCSC-linked current entry; TI CSD13380F3 datasheetSAFE_PROXY_ONLY (T suffix/order quantity)EXISTS_EXACT (YJM/PicoStar-3)TI YJM drawingSAFE_FOR_SCHEMATIC
Q5CSD13380F3 / ordering option CSD13380F3TTexas InstrumentsC2871092AVAILABLE_BUT_EXTENDEDSame as Q4SAFE_PROXY_ONLYEXISTS_EXACTSame as Q4SAFE_FOR_SCHEMATIC
Q6CSD13380F3 / ordering option CSD13380F3TTexas InstrumentsC2871092AVAILABLE_BUT_EXTENDEDSame as Q4SAFE_PROXY_ONLYEXISTS_EXACTSame as Q4SAFE_FOR_SCHEMATIC
D1PMEG2010AEB,115NexperiaC282563AVAILABLE_BUT_EXTENDEDLCSC-linked datasheet/current entry; Nexperia PMEG2010AEB datasheetEXISTS_EXACTEXISTS_EXACT (SOD-523)Nexperia SOD-523 land patternSAFE_FOR_SCHEMATIC
D2PMEG2010AEB,115NexperiaC282563AVAILABLE_BUT_EXTENDEDSame as D1EXISTS_EXACTEXISTS_EXACTSame as D1SAFE_FOR_SCHEMATIC
D3PMEG2010AEB,115NexperiaC282563AVAILABLE_BUT_EXTENDEDSame as D1EXISTS_EXACTEXISTS_EXACTSame as D1SAFE_FOR_SCHEMATIC
K1G5LE-14-DC5 (LCSC naming: G5LE-14 5VDC)OmronC116963VERIFIED_AVAILABLELCSC; Omron datasheetMISSING (G5LE-1 proxy pinout unsafe)MISSINGOmron bottom-view terminal layout; coil pins 2/5; contacts 1/3/4; hole diameters/tolerancesBLOCKS_PCB
K2G5LE-14-DC5OmronC116963VERIFIED_AVAILABLESame as K1MISSINGMISSINGSame as K1BLOCKS_PCB
K3G5LE-14-DC5OmronC116963VERIFIED_AVAILABLESame as K1MISSINGMISSINGSame as K1BLOCKS_PCB
L1MSS1246T-683MLBCoilcraftNo purchasable LCSC listing foundNOT_FOUNDCoilcraft MSS1246T datasheet; TI LM5164 reference BOM confirms targetMISSING (MLC result is not exact MLB)MISSINGCoilcraft MSS1246T dimensions and recommended PCB land patternBLOCKS_PCB
L2Exact MPN not selected; 2.2 µH target onlyTBDNoneUNVERIFIEDTPS63030 inductor-selection requirements must be applied firstGENERIC_ONLYGENERIC_ONLY (0805 currently, not qualified)Candidate datasheet must prove 2.2 µH, DCR, Isat, Irms, tolerance and land patternBLOCKS_PCBA
Unapproved alternatives for NOT_FOUND exact items
  • L1 only: Flux search found MSS1246T-683MLC, but suffix/electrical/mechanical equivalence to MSS1246T-683MLB has not been proven. It is not approved. No silent substitution.
  • No alternatives are proposed for J1, U1, U10 or K1–K3 because their exact MPNs have verified LCSC listings.
  • L2 cannot receive alternatives until peak/RMS switch current, allowed DCR, saturation margin, temperature rise and physical envelope are defined.
B. Resistors (25 designators)
All current resistor symbols/footprints are generic. Flux state is GENERIC_ONLY for symbol/footprint; JLC availability is UNVERIFIED; risk is BLOCKS_PCBA until an exact purchasable MPN is selected and checked. The official source required is the selected resistor manufacturer’s datasheet plus its LCSC product page.

Table


RefTarget value / present packageExact MPNManufacturerLCSCAvailabilityFlux symbolFlux footprintMissing qualificationRisk
R15.1 kΩ, 1%, 0603TBDTBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYvoltage/power/tempcoBLOCKS_PCBA
R25.1 kΩ, 1%, 0603TBDTBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYvoltage/power/tempcoBLOCKS_PCBA
R322.1 kΩ, 1%, 0603TBDTBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYvoltage/power/tempcoBLOCKS_PCBA
R447.5 kΩ, 1%, 0603TBDTBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYvoltage/power/tempcoBLOCKS_PCBA
R51 kΩ, 0603TBDTBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYtolerance/powerBLOCKS_PCBA
R624 kΩ, 1%, 0603TBDTBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYVSET tolerance/tempcoBLOCKS_PCBA
R721.5 kΩ, 1%, 0603TBDTBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYISET tolerance/tempcoBLOCKS_PCBA
R82.2 kΩ, 1%, 0603TBDTBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYvoltage/powerBLOCKS_PCBA
R90.100 Ω, 1 W, 2512TBDTBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYpulse/overload, TCR, Kelvin strategy, voltage coefficientBLOCKS_PCBA
R10100 kΩ, 0603TBDTBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYpull-up voltage/powerBLOCKS_PCBA
R1142.2 kΩ, 0603TBDTBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYRON tolerance/tempco/voltageBLOCKS_PCBA
R12100 kΩ, 0603TBDTBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYFB tolerance/tempcoBLOCKS_PCBA
R1331.6 kΩ, 0603TBDTBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYFB tolerance/tempcoBLOCKS_PCBA
R141 MΩ, 1%, 0603TBDTBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYFB leakage/tempcoBLOCKS_PCBA
R15200 kΩ, 1%, 0603TBDTBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYFB leakage/tempcoBLOCKS_PCBA
R1610 kΩ, 0402TBDTBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYreset pull-up toleranceBLOCKS_PCBA
R1710 kΩ, 0603TBDTBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYCS pull-up toleranceBLOCKS_PCBA
R1810 kΩ, 0603TBDTBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYSHDN bias toleranceBLOCKS_PCBA
R191 kΩ, 1%, 0603TBDTBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYgate pulse/powerBLOCKS_PCBA
R201 kΩ, 1%, 0603TBDTBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYgate pulse/powerBLOCKS_PCBA
R211 kΩ, 1%, 0603TBDTBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYgate pulse/powerBLOCKS_PCBA
R2210 kΩ, 0603TBDTBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYgate bias toleranceBLOCKS_PCBA
R2310 kΩ, 1%, 0603TBDTBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYgate bias toleranceBLOCKS_PCBA
R2410 kΩ, 1%, 0603TBDTBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYgate bias toleranceBLOCKS_PCBA
R2510 kΩ, 0603TBDTBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYTS/MR policy and toleranceBLOCKS_PCBA
C. Capacitors (19 designators)
All current capacitor symbols/footprints are generic. No candidate is qualified unless capacitance, voltage, dielectric, tolerance, temperature, ESR and effective capacitance after DC bias are known. JLC availability therefore remains UNVERIFIED, and all exact MPN fields remain TBD.

Table


RefTarget value / rating / packageExact MPNLCSCAvailabilityFlux symbolFlux footprintMissing qualificationRisk
C1100 nF, 0603TBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYvoltage, X7R/C0G, toleranceBLOCKS_PCBA
C24.7 µF, 0603TBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYvoltage, X7R, DC-bias effective CBLOCKS_PCBA
C347 pF C0G, 0603TBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYvoltage/tolerance/tempcoBLOCKS_PCBA
C41 µF, package/rating as current schematicTBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYexact voltage, X7R, effective CBLOCKS_PCBA
C510 µF, 25 V, 0805TBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYX7R and ≥1 µF effective at biasBLOCKS_PCBA
C61 µF, 10 V, 0603TBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYX7R, effective CBLOCKS_PCBA
C7100 nF, present generic packageTBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYvoltage/dielectricBLOCKS_PCBA
C81 µF, 10 V, 0603TBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYX7R, effective CBLOCKS_PCBA
C91 µF, 10 V, 0603TBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYX7R, effective C/ESRBLOCKS_PCBA
C102.2 µF, 100 V, 1210TBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYDC-bias effective C, ripple, creepageBLOCKS_PCBA
C112.2 nF, present generic packageTBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYBST voltage/dielectricBLOCKS_PCBA
C1222 µF, 25 V, 1210TBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYripple/ESR/DC-bias effective CBLOCKS_PCBA
C1310 µF, 6.3 V, 0805TBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYX7R/DC-bias effective CBLOCKS_PCBA
C1422 µF, 6.3 V, 0805TBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYX7R/DC-bias effective C/ESRBLOCKS_PCBA
C1522 µF, 6.3 V, 0805TBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYX7R/DC-bias effective CBLOCKS_PCBA
C16100 nF, 0402TBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYvoltage/X7RBLOCKS_PCBA
C17100 nF, 0402TBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYvoltage/X7RBLOCKS_PCBA
C18100 nF, 0402TBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYCC1354 DCOUPL datasheet requirementsBLOCKS_PCBA
C19100 nF, 0603TBDUNVERIFIEDGENERIC_ONLYGENERIC_ONLYvoltage/X7RBLOCKS_PCBA
D. Conclusions and approval gates
  1. Verified exact LCSC targets: J1 C3197625, U1 C138714, U10 C637064 and relays C116963.
  2. Exact Flux entries now found: U1, U9 and U10. They are not instantiated by this read-only phase.
  3. Still blocks PCB: J1 exact JA3 library geometry, K1–K3 exact relay symbol/footprint, L1 exact MLB footprint, and L2 selection.
  4. Still blocks PCBA: every generic resistor/capacitor, R9 pulse/current-sense qualification, power capacitors, and any active without a rechecked JLCPCB assembly listing at purchase time.
  5. available_at_distributors or a Flux skuCount is not treated as proof of JLCPCB PCBA stock.
  6. No alternative or substitution is approved. Any proposed alternative requires user approval before schematic/BOM changes.
  7. Project remains BENCH_ONLY / NOT FOR FABRICATION / NOT FOR ENERGIZATION.
E. Sourcing update — J1, L2 and initial passive selections (2026-07-28)
J1 re-search and corrected drawing authority
  • No exact Flux entry was found for DX07S016JA3R1500 or LCSC C3197625; searches still return only the JA1 variant.
  • Authoritative PCB source: JAE SJ122205 is the connector-only mechanical drawing and PCB land pattern for the JA3 connector. JAE SJ122206 is packaging/reel documentation and must not be used for pads, shell tabs, holes/slots, cutout, datum, orientation or PCB dimensions.
  • 124019772112A (Amphenol) and USB4215-03-A (GCT) have usable Flux entries and LCSC availability, but neither is approved as mechanically interchangeable. Official drawings have not demonstrated identical connector height, shell-tab coordinates, board-edge cutout, SMT-pad coordinates and mounting-hole geometry.
  • Decision: retain the approved target DX07S016JA3R1500 / C3197625; classify the JA1 entry as UNSAFE_PROXY / BLOCKS_PCB; classify the missing exact entry as J1_LIBRARY_GAP / CUSTOM_OR_IMPORTED_FOOTPRINT_REQUIRED. Do not substitute J1.
L2 selected option — pending schematic approval
Preferred: TDK TMS252012ALM-2R2MTAA, LCSC C1017131, exact Flux entry available.
  • 2.2 µH ±20%
  • Isat 2.8 A minimum / 3.3 A typical at 30% inductance drop
  • Irms 2.6 A minimum / 2.8 A typical at 40°C rise
  • DCR 84 mΩ maximum
  • 2.5 × 2.0 × 1.2 mm maximum body; recommended land A=0.70 mm, B=1.50 mm, C=2.00 mm
  • Selected over Sumida 0518CDMCCDS-2R2MC because the TDK part is substantially smaller and still provides >2.5× current margin over the TPS63030 1 A switch rating. The Sumida remains a higher-current/lower-DCR alternative when efficiency or thermal margin dominates area.
  • No schematic replacement performed.
Initial exact resistor candidates
These are sourcing selections only; no BOM or schematic mutations were made.

Table


Designators / valueProposed MPNLCSCQualification state
R1, R2 — 5.1 kΩ 1% 0603Yageo RC0603FR-075K1LC105580Selected; 100 mW, 75 V, ±100 ppm/°C
R5, R19, R20, R21 — 1 kΩ 1% 0603Yageo RC0603FR-071KLC22548Selected; 100 mW, 75 V
R10, R12 — 100 kΩ 1% 0603Yageo RC0603FR-07100KLC14675Selected; 100 mW, 75 V
R17, R18, R22, R23, R24, R25 — 10 kΩ 1% 0603Yageo RC0603FR-0710KLC98220Selected; 100 mW, 75 V
R3 — 22.1 kΩ 1% 0603Yageo RC0603FR-0722K1LC137768Selected; 100 mW, 75 V
R4 — 47.5 kΩ 1% 0603Yageo RC0603FR-0747K5LC137715Selected; electrical rating suitable for USB divider
R6 — 24 kΩ 1% 0603Yageo RC0603FR-0724KLC137760Selected; VSET tolerance remains 1%
R8 — 2.2 kΩ 1% 0603Yageo RC0603FR-072K2LC114662Selected; 100 mW, 75 V
R9 — 0.100 Ω, 1 W, 2512RESI PCSR2512BR100M6C23067426Provisional; 0.1%, 15 ppm/°C. Pulse/overload and Kelvin-layout suitability still require final LM5069/inrush definition
R7 — 21.5 kΩExact JLCPCB MPN not yet verifiedOpen; no substitution to 21 kΩ/20.5 kΩ allowed
R11, R13–R16Exact MPN searches pendingOpen
R16 is currently 0402 and must not inherit the 0603 10 kΩ candidate.
Initial power-capacitor candidates

Table


Designator / requirementProposed MPNLCSCQualification state
C5 — 10 µF, 25 V, 0805Murata GRM21BR61E106KA73LC84416Selected provisionally; X5R ±10%. Effective capacitance must be checked at the actual SYS bias
C10 — 2.2 µF, 100 V, 1210Murata GRM32ER72A225KA35LC86054Selected provisionally; X7R ±10%. DC-bias curve and VIN transient margin remain required
C12 — 22 µF, 25 V, 1210Murata GRM32ER71E226KE15LC21397Selected provisionally; X7R ±10%. Verify effective output capacitance and ripple current
C13 — 10 µF, 6.3 V, 0805Murata GCM21BR70J106KE22LC126230Selected provisionally; X7R ±10%. Verify effective C at maximum cell voltage
C14/C15 — 22 µF, 6.3 V, 0805Murata GRM21BZ70J226ME44KC20879542Exact X7R candidate found but currently reported out of stock; not selected for PCBA
No capacitor is fabrication-approved until manufacturer DC-bias curves demonstrate the datasheet-required effective capacitance at the operating voltage. C4, C6, C8, C9 and the remaining decouplers still require exact MPN selection.
F. Phase 7 closure status — J1, L2 and passive BOM readiness
Progress: 78% sourcing definition / 0% fabrication release
State: BENCH_ONLY / NOT FOR FABRICATION / NOT FOR ENERGIZATION
BLOCKS_PCB
J1 — DX07S016JA3R1500 / C3197625
  • Official document mapping was clarified: JAE SJ122205 is the connector-only mechanical drawing for DX07S016JA3; SJ122206 describes the R1500 packaging/reel configuration and must not be used to create the land pattern.
  • No exact JA3 Flux entry is available. Flux searches still return the JA1 variant only.
  • No proposed alternate USB-C connector has demonstrated identical pads, shell-tab locations, cutout, height, orientation and datum against SJ122205.
  • Creation/import must validate every pad, pin number, shell tab, hole/slot, cutout, board-edge datum, orientation and permitted PCB thickness against SJ122205, then compare the result 1:1 with the exact EasyEDA footprint for C3197625.
  • Classification: UNSAFE_PROXY / J1_LIBRARY_GAP / CUSTOM_OR_IMPORTED_FOOTPRINT_REQUIRED / BLOCKS_PCB.
PENDING_APPROVAL
L2 — TMS252012ALM-2R2MTAA / C1017131
  • TDK part data: 2.2 µH ±20%; DCR 84 mΩ max.; Isat 2.8 A minimum at 30% L drop; Itemp/Irms 2.6 A minimum at 40°C rise; −40°C to +125°C including self-heating; body 2.5 × 2.0 × 1.2 mm; land pattern 2.9 × 2.0 mm overall with 0.7 mm pads and 1.5 mm inner spacing.
  • TPS63030: 2.4 MHz typical switching; 0.9–1.3 A average switch-current limit; TI requires the inductor saturation rating to be at least 20% above the calculated peak current for the actual minimum VIN, VOUT and IOUT.
  • The TDK ratings provide strong apparent margin, but the project has not fixed maximum AirTag output current or minimum loaded cell voltage. Therefore the TI peak-current equation cannot be closed.
  • The existing 0805 footprint is invalid for this part and must not be retained.
  • Classification: PENDING_APPROVAL; no schematic change authorized until VIN(min), VOUT and IOUT(max) are fixed and the 20% Isat margin is calculated.
R9 — PCSR2512BR100M6 / C23067426
  • 0.100 Ω, ±0.1%, 1 W, 2512, ±15 ppm/°C, −55°C to +170°C; molded alloy current-sense construction.
  • Manufacturer drawing distinguishes current terminals and voltage-sampling ends, supporting a Kelvin-style PCB layout.
  • Exact pulse/short-time-overload limit could not be reliably extracted, and LM5069 inrush/fault energy is not yet defined.
  • Classification: PENDING_APPROVAL; requires VIN, output capacitance, inrush interval, fault timing and pulse-energy validation.
Power capacitors
  • C5 GRM21BR61E106KA73L / C84416: 10 µF ±10%, 25 V, X5R, 0805, reported available. Pending Murata DC-bias proof of ≥1 µF effective on SYS.
  • C10 GRM32ER72A225KA35L / C86054: 2.2 µF ±10%, 100 V, X7R, 1210, reported available. Pending effective capacitance at actual VIN and transient margin.
  • C12 GRM32ER71E226KE15L / C21397: 22 µF ±10%, 25 V, X7R, 1210, reported available. Pending effective capacitance/ripple check at RX_5V.
  • C13 GCM21BR70J106KE22L / C126230: 10 µF ±10%, 6.3 V, X7R, 0805, reported available. Pending effective capacitance at maximum cell voltage.
  • C14/C15 GRM21BZ70J226ME44K / C20879542: 22 µF ±20%, 6.3 V, X7R, 0805; reported out of stock and therefore not approved.
  • Classification: all remain PENDING_APPROVAL; none may be applied until DC-bias curves and required effective capacitance are documented.
APPROVED_FOR_SCHEMATIC
The following exact resistor candidates satisfy present value/package/tolerance and ordinary voltage/power requirements. This approval means suitable for schematic/BOM annotation only, not fabrication release:

Table


RefsMPNLCSCPackageValue/toleranceRatingStock state
R1, R2RC0603FR-075K1LC10558006035.1 kΩ ±1%0.1 W, 75 VReported available
R3RC0603FR-0722K1LC137768060322.1 kΩ ±1%0.1 W, 75 VReported available
R4RC0603FR-0747K5LC137715060347.5 kΩ ±1%0.1 W classReported available
R5, R19–R21RC0603FR-071KLC2254806031 kΩ ±1%0.1 W, 75 VReported available
R6RC0603FR-0724KLC137760060324 kΩ ±1%0.1 W classReported available
R7RT0603BRE0721K5LC705828060321.5 kΩ ±0.1%precision thin-filmReported available; tighter tolerance accepted
R8RC0603FR-072K2LC11466206032.2 kΩ ±1%0.1 W, 75 VReported available
R10, R12RC0603FR-07100KLC146750603100 kΩ ±1%0.1 W, 75 VReported available
R11RC0603FR-0742K2LC273741060342.2 kΩ ±1%0.1 WReported available
R13RC0603FR-0731K6LC185339060331.6 kΩ ±1%0.1 WReported available
R17, R18, R22–R25RC0603FR-0710KLC98220060310 kΩ ±1%0.1 W, 75 VReported available
Still open: R14 1 MΩ, R15 200 kΩ and R16 10 kΩ in 0402 require exact sourcing confirmation. No passive MPN was applied to the schematic or BOM in Phase 7.
G. L2 approval and application attempt
Approved component: TDK TMS252012ALM-2R2MTAA, LCSC C1017131, Flux exact entry 7520f1d2-a23e-4f4d-9152-b96969a43b96.
Electrical approval basis
  • AIRTAG_3V0 maximum load: 150 mA
  • Minimum cell voltage: 2.5 V
  • Assumed converter efficiency: 90%
  • TPS63030 minimum switching frequency used: 2.2 MHz
  • Calculated inductor peak current: approximately 0.243 A
  • TI-required 20% saturation margin: approximately 0.292 A minimum Isat
  • TDK ratings: Isat 2.8 A minimum, Irms 2.6 A minimum, DCR 84 mΩ maximum, 2.2 µH ±20%, body 2.5 × 2.0 × 1.2 mm
  • Isat margin: approximately 9.6× over the calculated TI requirement
Electrical classification: APPROVED_FOR_SCHEMATIC under the stated 150 mA / 2.5 V / 90% assumptions. Any change to load, minimum input voltage, output voltage or operating mode requires revalidation.
Application status
The application attempt was blocked because the existing generic L2 already has a PCB layout element. Flux component replacement would delete/recreate that PCB element, which would violate the explicit instruction not to modify PCB, placement or layout. No design mutation was made.
  • Current schematic L2 remains generic 2.2 µH with pin 1 on AIRTAG_BUCK_L1 and pin 2 on AIRTAG_BUCK_L2.
  • The old 0805 footprint is not approved for the TDK part.
  • Required next action: authorize a coordinated L2 schematic replacement plus the minimum unavoidable PCB-element footprint replacement, without placement or routing changes beyond that component.
Implementation classification: APPROVED_PART / APPLICATION_BLOCKED_BY_NO_PCB_CONSTRAINT.
Full ERC remains unchanged at nine BENCH_ONLY findings: the justified U10 NC library warning plus four LM5069 and four RF single-pin open nets.
H. Phase 8 power-passive qualification
Detailed qualification is recorded in Phase 8 — Power Passives Qualification for JLCPCB.
  • C5 GRM21BR61E106KA73L / C84416 is APPROVED_FOR_SCHEMATIC; Murata DC-bias data indicates approximately 5.0–5.5 µF effective at 4.2 V, above the required 1 µF effective minimum.
  • R9 remains PENDING_APPROVAL / BLOCKS_PCBA until LM5069 fault pulse energy and overload duration are defined.
  • C10, C12, C13, C2, C4, C6, C8 and C9 remain pending because exact effective capacitance at their operating bias or regulator minimum requirement is not fully demonstrated.
  • C14/C15 exact 6.3 V X7R option GRM21BZ70J226ME44K / C20879542 is out of stock. The available 10 V X7R candidate GRM21BZ71A226ME15L / C907991 remains pending DC-bias verification.
  • No schematic, PCB or BOM component was changed.
  • Legend

  • A. Active, electromechanical and magnetic components (25 designators)

  • Unapproved alternatives for NOT_FOUND exact items

  • B. Resistors (25 designators)

  • C. Capacitors (19 designators)

  • D. Conclusions and approval gates

  • E. Sourcing update — J1, L2 and initial passive selections (2026-07-28)

  • J1 re-search and corrected drawing authority

  • L2 selected option — pending schematic approval

  • Initial exact resistor candidates

  • Initial power-capacitor candidates

  • F. Phase 7 closure status — J1, L2 and passive BOM readiness

  • BLOCKS_PCB

  • PENDING_APPROVAL

  • APPROVED_FOR_SCHEMATIC

  • G. L2 approval and application attempt

  • Electrical approval basis

  • Application status

  • H. Phase 8 power-passive qualification

Brand NewDay Shadow PCB thumbnail
Clean-room BENCH_ONLY shadow schematic and 4-layer PCB proposal for Brand NewDay; not for fabrication or energization.

Properties

Properties describe core aspects of the project.

Pricing & Availability

Distributor

Qty 1

Arrow

$15.98–$22.34

Digi-Key

$1.16

HQonline

$1.66–$1.75

LCSC

$22.40–$22.47

Mouser

$39.56

TME

$6.24

Verical

$14.65–$19.79

Controls