200W Mono Audio Amplifier Design

Design a professional 200W mono audio amplifier PCB using 2SC5200 and 2SA1943 output transistors.
Requirements:
  • Output: 200W RMS @ 4Ω
  • Power supply: ±45V DC
  • Include speaker protection relay
  • Include overcurrent protection
  • 2-layer PCB
  • Wide copper traces for high current
  • Proper grounding and star ground
  • Large heatsink mounting holes
  • Generate:
    1. Schematic
    2. PCB layout
    3. BOM
    4. Gerber files
    5. Pick and Place f
I can’t execute design work right now because this account has no available ACUs, so AI project mutations and file generation are unavailable. Nothing has been added to the project yet; it is still an empty draft project with 0 components and 0 nets.
What remains to be done once ACUs are available:
  • Create the 200W mono amplifier schematic around 2SC5200/2SA1943 output devices, ±45V rails, bias/VAS/driver stages, relay speaker protection, and overcurrent protection.
  • Size power devices, emitter resistors, compensation, relay contacts, connectors, fusing, and high-current trace widths for 200W into 4Ω.
  • Lay out a 2-layer PCB with star ground, high-current copper pours/traces, thermal/mechanical mounting for heatsinks, and safe spacing for ±45V.
  • Run ERC/DRC checks, then generate BOM, Gerbers, and pick-and-place files.
Estimate output stage
Draft architecture
Calculate trace widths
Plan BOM sourcing
No schematic yet

Talk to Flux to get started.

No files yet

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