ESP32 Chicken Coop PCB


PCB thickness is chosen when ordering; it is not determined automatically by the schematic.
For this controller, select:
  • Finished PCB thickness: 1.6 mm
  • Copper weight: 1 oz
  • Layers: 2
1.6 mm is the common default and is strong enough for the ESP32 sockets, headers, and wiring. It also works with most ordinary mounting hardware and enclosures.
You can verify the selected thickness in three places:
  1. The PCB manufacturer’s order form under PCB Thickness.
  2. The manufacturer’s final order summary.
  3. With digital calipers after receiving the board; a nominal 1.6 mm board may measure slightly above or below 1.6 mm because of manufacturing tolerance.
Do not confuse board thickness with copper thickness. “1 oz copper” is about 35 µm (0.035 mm) per copper layer.
Can you add me a couple screw holes? Use as small of an amount of ACU's as possible. Don't go rearranging the whole board just like 1-2 holes to pin it down will suffice in the already empty areas
I’ll inspect the board once, place two small mounting holes in existing clear corners without moving components or traces, then run only the targeted clearance checks.
Added two 3.2 mm non-plated mounting holes for M3 screws in the open lower-right area. No components or routing were moved, and the targeted clearance/edge checks are clean.
Export manufacturing files
Add mounting-hole labels
Check enclosure fit

R16
Resistance
1kohms
R5
Resistance
1kohms
R6
Resistance
10kohms
R15
Resistance
10kohms
R11
Resistance
1kohms
R2
Resistance
330ohms
R4
Resistance
10kohms
R8
Resistance
10kohms
R14
Resistance
200 ohms
R9
Resistance
1kohms
R10
Resistance
10kohms
R3
Resistance
220 ohms
R13
Resistance
100kohms
R7
Resistance
1kohms
R12
Resistance
100 ohms
R1
Resistance
360ohms
D1
J4
J3
D2
J9
Q1
C1
Capacitance
100uF
C5
Capacitance
100nF
C2
Capacitance
100nF
C6
Capacitance
10nF
C4
Capacitance
100nF
C3
Capacitance
10uF
J10
D3
J7
J11
J2
J5
J1
J12
J8
J6
D8
D4
D7
D6
D5
U1
Block Diagram
System Architecture

Text


12V SUPPLY ──┬──> External L298N motor supply ──> 12V linear actuator (3A; internal end limits)
             └──> External 12V→5V buck (≥1A) ──> Controller 5V/VIN ──> DOIT ESP32 DevKit V1
                                                   │
                                                   └──> DevKit 3V3 accessory rail

ESP32 GPIO18/19/5 ──> L298N CLOSE/OPEN/PWM signal header (common GND)
ESP32 GPIO23/22 ──> red/green status LEDs
ESP32 GPIO32/33 <── manual OPEN/CLOSE buttons with external 10k pulldowns
ESP32 GPIO36 <── protected/filtered photoresistor divider
ESP32 GPIO39 <── protected 3.3V break-beam receiver
ESP32 GPIO21 ──> transistor-switched break-beam emitter power
ESP32 GPIO14 <── security-disable switch with defined bias
Functional Blocks and Sourcing Decisions

Table


BlockReference classificationDecision
External power interfaces / filteringNone anticipatedFrom scratch; connector and passive protection network
ESP32 development-board interfaceNone anticipatedUse verified 2×15 headers / module if available; do not invent a footprint
External L298N interfaceNone anticipatedSignal/header interface only; motor current remains off-board
Manual controls and indicatorsNone anticipatedFrom scratch with generic passives and verified switches/LEDs/connectors
Outdoor photoresistor and break-beamNone anticipatedFrom scratch; protected cable interfaces and documented firmware polarity
Security-disable inputNone anticipatedFrom scratch; defined 10k bias and explicit switch behavior
Placement Intent
Beginner-readable schematic organized by functional groups: power entry, ESP32 headers, motor-driver interface, user controls/LEDs, light sensor, break-beam, and security switch. Cross-block signals use explicit named nets; all returns join GND.
  • System Architecture

  • Functional Blocks and Sourcing Decisions

  • Placement Intent