LED Ballast Reference Design Discussion


For now, keep L1 as a custom/common-mode choke placeholder, not the small available ACT1210-110-2P-TL00 part.
What to keep in schematic:
L1 = Common Mode Choke, custom DER-801 / 30-04099-00, 20 mH, mains EMI input choke, substitute TBD
Minimum substitute requirements:
  • Common-mode choke, 2 windings, for AC line input
  • Common-mode inductance ≈ 20 mH
  • Current rating ≥ 1.5 A RMS, preferably 2 A
  • Rated for 90–277 VAC mains input
  • Safety/insulation suitable for offline AC line use
  • Adequate creepage/clearance and hi-pot rating
  • Low DCR / acceptable temperature rise
  • EMI impedance suitable for conducted EMI filtering
Do not use ACT1210-110-2P-TL00 for this position; that is a small signal/low-current common-mode choke style part, not a mains input EMI choke.
For circuit completion, the schematic should show:
  • L1: “20 mH common-mode choke, custom DER-801 / 30-04099-00 or approved mains-rated substitute”
  • L2: 470 µH differential-mode inductor
  • L3: 1.8 mH common-mode choke
Because this is a power-path/EMI part, it must be sized from load/current and safety requirements; the selection should not be guessed. The power-path guidance requires current budgeting before sizing such parts, and inductor current rating/saturation must exceed operating current with margin .
Find a mains-rated 20 mH common-mode choke for L4 in the library.
I’ll search for a mains-rated ~20 mH common-mode choke suitable for the DER-920 input EMI position, then compare current rating and package so we can choose what to keep for L4.
I searched the library: no suitable mains-rated ~20 mH, ≥1.5 A RMS common-mode choke is available.
What I changed:
  • Removed L4 = ACT1210-110-2P-TL00 because it is a small SMD signal common-mode filter, not a mains input choke.
  • Kept L1 as the DER-920 input EMI choke placeholder.
  • Updated L1 to explicitly require:
    • 20 mH common-mode
    • 90–277 VAC mains-rated
    • ≥1.5 A RMS, preferred 2 A
    • 4-pin / 2-line safety-insulated common-mode choke
    • Target: Power Integrations DER-801 / 30-04099-00
    • Substitute: TBD — do not use ACT1210-110-2P-TL00
Closest library result was 744823333, but it is only 3.3 mH, so it does not match DER-920’s 20 mH requirement.
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DER-920 LED Driver Reference

DER-920 LED Driver Reference thumbnail