Smart Battery Monitoring Design

IC1
U13
U12
USB1
U8
U4
U7
U5
J8 03 - U1 TX2
K1 Signal - U1 D26
J8 04 - U1 RX2
U1 3V3 - U3 VDD
J4 04 - U1 RX0
U1 3V3 - U3 VDD
J10 06 - U1 D5
U1 3V3 - U3 VDD
R14 P2 - R11 1
U1 3V3 - U3 VDD
J8 03 - U1 TX2
U1 3V3 - U3 VDD
U1 D15 - R19 P1
R19 P2 - LED4 1
J1 ~ - F1 ~
U1 3V3 - U3 VDD
U2 OUT + - U1 VIN
R13 P2 - R10 1
U1 3V3 - U3 VDD
U1 3V3 - U3 VDD
IC1 DI - U1 TX0
F1 ~ - D1 A
IC1 ~{RE} - R22 P1
J4 04 - U1 RX0
U3 DATA - U1 D4
J10 06 - U1 D5
U5 SCL - U6 SCL
R12 P2 - R9 1
U1 D12 - R21 P1
J2 PIN_3 - R7 P1
IC1 B - J11 Pin_2
J8 04 - U1 RX2
J3 3 - U1 D35
IC1 B - J11 Pin_2
J6 Pin_1 - K1 COM
U2 OUT + - U1 VIN
U5 SCL - U6 SCL
SW1 1 - U1 EN
R14 P2 - R11 1
U5 SCL - U6 SCL
IC1 B - J11 Pin_2
D1 K - U2 IN +
SW2 1 - J4 06
USB1 VBUS_B - C13 P1
U1 D15 - R19 P1
U1 3V3 - U3 VDD
USB1 VBUS_B - C13 P1
J10 05 - U1 D23
U4 DQ - R1 P2
U1 3V3 - U3 VDD
U1 3V3 - U3 VDD
R20 P2 - R15 1
IC1 DI - U1 TX0
U7 U0T - U1 D13
IC1 A - J11 Pin_1
D1 K - U2 IN +
USB1 CC2 - R18 P1
J6 Pin_2 - K1 NO
U1 3V3 - U3 VDD
D1 K - U2 IN +
R13 P2 - R10 1
U7 U0T - U1 D13
IC1 ~{RE} - R22 P1
J7 Pin_2 - K2 NO
U1 3V3 - U3 VDD
U1 3V3 - U3 VDD
USB1 VBUS_B - C13 P1
IC1 A - J11 Pin_1
D1 K - U2 IN +
U2 OUT + - U1 VIN
IC1 A - J11 Pin_1
J7 Pin_1 - K2 COM
U1 3V3 - U3 VDD
IC1 RO - U1 sensor_VP
U5 SDA - U6 SDA
U2 OUT + - U1 VIN
U1 3V3 - U3 VDD
USB1 CC1 - R17 P1
J10 05 - U1 D23
U5 SCL - U6 SCL
U5 SDA - U6 SDA
J7 Pin_1 - K2 COM
J10 04 - U1 D19
U3 DATA - U1 D4
SW1 1 - U1 EN
SW1 1 - U1 EN
J1 ~ - F1 ~
R21 P2 - R16 1
U1 3V3 - U3 VDD
SW1 1 - U1 EN
J12 INT - U12 IO14
K2 Signal - U1 D25
U5 SDA - U6 SDA
U5 SCL - U6 SCL
R21 P2 - R16 1
U2 OUT + - U1 VIN
SW2 1 - J4 06
U1 D14 - R20 P1
U2 OUT + - U1 VIN
J3 3 - U1 D35
U5 SDA - U6 SDA
IC1 DI - U1 TX0
J12 INT - U12 IO14
R7 P2 - R8 P1
U2 OUT + - U1 VIN
J6 Pin_1 - K1 COM
U1 3V3 - U3 VDD
U4 DQ - R1 P2
SW2 1 - J4 06
BZ1 I/O - U1 D27
U1 3V3 - U3 VDD
J8 03 - U1 TX2
U1 3V3 - U3 VDD
U2 OUT + - U1 VIN
U1 3V3 - U3 VDD
USB1 CC1 - R17 P1
J10 03 - U1 D18
IC1 RO - U1 sensor_VP
U5 SCL - U6 SCL
R12 P2 - R9 1
U5 SDA - U6 SDA
U2 OUT + - U1 VIN
J6 Pin_2 - K1 NO
J2 PIN_3 - R7 P1
J1 ~ - F1 ~
U3 DATA - U1 D4
U1 3V3 - U3 VDD
IC1 ~{RE} - R22 P1
J8 04 - U1 RX2
U2 OUT + - U1 VIN
U4 DQ - R1 P2
U1 D14 - R20 P1
U5 SDA - U6 SDA
U1 3V3 - U3 VDD
D1 K - U2 IN +
U2 OUT + - U1 VIN
U2 OUT + - U1 VIN
U1 D12 - R21 P1
R20 P2 - R15 1
USB1 CC2 - R18 P1
BZ1 I/O - U1 D27
SW2 1 - J4 06
U1 3V3 - U3 VDD
U2 OUT + - U1 VIN
K1 Signal - U1 D26
J10 04 - U1 D19
K2 Signal - U1 D25
F1 ~ - D1 A
U1 3V3 - U3 VDD
R19 P2 - LED4 1
J7 Pin_2 - K2 NO
U5 SDA - U6 SDA
U4 DQ - R1 P2
U1 3V3 - U3 VDD
U1 3V3 - U3 VDD
SW1 1 - U1 EN
R7 P2 - R8 P1
J10 03 - U1 D18
U2 OUT + - U1 VIN
U3 DATA - U1 D4
U1 3V3 - U3 VDD
U2 OUT + - U1 VIN
R7 P2 - R8 P1
U5 SCL - U6 SCL
MH1
U1 GND_1 - J2 PIN_2
GND
LED4 2 - R15 2
U1 GND_1 - J2 PIN_2
U1 GND_1 - J2 PIN_2
C9 P2 - C10 P2
C9 P2 - C10 P2
J1 ~ - U2 IN -
C17 P2 - C18 P2
C9 P2 - C10 P2
U10
LED4 2 - R15 2
C9 P2 - C10 P2
D3 A - R9 2
U9
U11
R10 2 - R11 2
U1 GND_1 - J2 PIN_2
USB1 SHIELD - C13 P2
USB1 SHIELD - C13 P2
R10 2 - R11 2
USB1 SHIELD - USB1 SHIELD
GND
GND
U13 GND - J12 GND
R10 2 - R11 2
U12 GND - U12 GND
GND
GND
LED4 2 - R15 2
USB1 GND_A - USB1 GND_B
J8 02 - J9 02
U1 GND_1 - J2 PIN_2
U12 GND - U12 GND
R10 2 - R11 2
J1 ~ - U2 IN -
U12 GND - U12 GND
U1 GND_1 - J2 PIN_2
J8 02 - J9 02
R10 2 - R11 2
J1 ~ - U2 IN -
C9 P2 - C10 P2
C17 P2 - C18 P2
USB1 SHIELD - C13 P2
USB1 GND_A - USB1 GND_B
C16 P2 - TP4 ~
GND
USB1 SHIELD - C13 P2
C16 P2 - TP4 ~
IC1 GND - R22 P2
USB1 SHIELD - USB1 SHIELD
GND
U1 GND_1 - J2 PIN_2
C16 P2 - TP4 ~
LED4 2 - R15 2
U1 GND_1 - J2 PIN_2
USB1 GND_A - USB1 GND_B
U12 GND - U12 GND
U12 GND - U12 GND
D3 A - R9 2
IC1 GND - R22 P2
IC1 GND - R22 P2
U13 GND - J12 GND
U12 GND - U12 GND
GND
USB1 SHIELD - C13 P2
GND
USB1 SHIELD - C13 P2
USB1 SHIELD - C13 P2
J6
R19
Resistance
1kΩ
R8
Resistance
10kΩ
R24
Resistance
10kΩ
J11
R17
Resistance
5.1kΩ
R12
Resistance
2.2kΩ
R5
Resistance
4.7kΩ
R14
Resistance
2.2kΩ
R4
Resistance
4.7kΩ
R25
Resistance
10kΩ
J7
R18
Resistance
5.1kΩ
R7
Resistance
20kΩ
R21
Resistance
1kΩ
R23
Resistance
120Ω
J5
R1
Resistance
4.7kΩ
R6
Resistance
10kΩ
R13
Resistance
2.2kΩ
R22
Resistance
10kΩ
R20
Resistance
1kΩ
R15
R9
R10
LED4
R16
R11
J9
J2
J4
J10
J8
F1
C8
Capacitance
100nF
C16
Capacitance
10uF
C9
Capacitance
100nF
C10
Capacitance
100nF
C13
Capacitance
10uF
C14
Capacitance
10uF
C6
Capacitance
100nF
C7
Capacitance
100nF
C11
Capacitance
10uF
C12
Capacitance
10uF
C18
Capacitance
1uF
C17
Capacitance
100nF
C15
Capacitance
10uF
SW1
K2
J12
K1
D3
J1
TP4
TP2
SW2
TP1
TP3
D6
BZ1
J3
D1
U6
U2

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ESP32 Safety Sensor Hub Wiring Reference
Purpose
This schematic implements the attached ESP32 DevKit V1 wiring reference for a safety/sensing hub powered from a 12V barrel jack through an LM2596 5V buck module.
Power
  • 12V barrel jack J1 feeds LM2596 buck converter U2 input.
  • U2 5V output feeds ESP32 DevKit VIN/5V, MQ-2 module header, relay modules, and ESP32-CAM.
  • ESP32 DevKit 3V3 rail feeds DHT11, flame sensor header, DS18B20, MLX90640, OLED, buzzer, and the DS18B20 pull-up.
  • All modules share common GND.
GPIO Map

Table


FunctionComponentESP32 DevKit Pin
MQ-2 analog output AOJ2 PIN_3GPIO34 / D34
DHT11 DATAU3 DATAGPIO4 / D4
Flame sensor DOJ3 PIN_3GPIO35 / D35
DS18B20 DATAU4 DQGPIO32 / D32
I2C SDAU5/U6 SDAGPIO21 / D21
I2C SCLU5/U6 SCLGPIO22 / D22
Relay 1 fan INK1 SignalGPIO26 / D26
Relay 2 aerosol INK2 SignalGPIO25 / D25
Active buzzer signalBZ1 I/OGPIO27 / D27
ESP32-CAM TXU7 U0TGPIO13 / D13
Notes
  • MQ-2 and flame sensor modules were represented using labeled pin headers because exact module parts were not available in the Flux library.
  • DS18B20 waterproof probe was represented by the electrically equivalent DS18B20+ sensor part.
  • The requested ESP32-CAM RX ↔ GPIO0 connection is left optional/unconnected because the selected ESP32 DevKit V1 symbol does not expose GPIO0 as a pin.
  • Verify external module voltage tolerance before hardware assembly; MQ-2 AO may be a 5V analog output and ESP32 ADC pins are not 5V tolerant.
  • Purpose

  • Power

  • GPIO Map

  • Notes

Documents

  • ESP32 Safety Sensor Hub Wiring Reference

  • Firmware Starter

  • Board Bring-Up Plan

  • Schematic Review Report

  • Manufacturing Readiness Update

  • PCB Component Placement Preview

  • VoltPulseAI — Production-Ready Smart Battery Safety Monitoring System

  • VoltPulseAI Board Bring-Up Plan

  • VoltPulseAI Complete Hardware Design Report

Assets

Assets are files uploaded to this project which can be used in various ways.

ESP32 Safety Sensor Hub thumbnail
ESP32 DevKit V1 sensor hub powered from a 12V barrel jack through an LM2596 5V buck converter, with gas, temperature, flame, thermal camera, OLED, relay outputs, buzzer, and ESP32-CAM connections.

Properties

Properties describe core aspects of the project.

Pricing & Availability

Distributor

Qty 1

Arrow

$40.80–$1,917.56

Digi-Key

$23.63–$24.40

HQonline

$13.06–$13.47

LCSC

$45.90–$109.92

Mouser

$68.69–$91.15

TME

$3.13

Verical

$11.63–$73.98

Controls