Control PCB Design for Medical Sterilizer

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COMMS Interfaces Summary

Table


InterfaceComponent(s) & Ref.Connections & Support
HMI UART1 HeaderJ6; Bulk cap C21Pin_1=+5V→+5V, Pin_2=GND→GND; Pin_3=TX→U3:PD3; Pin_4=RX→U3:PD2; bulk 1000 µF
Printer UART2 HeaderJ7Pin_1=+5V→+5V; Pin_2=GND→GND; Pin_3=TX→U3:PH1; Pin_4=RX→U3:PH0
Micro SD Socket & ProtectionJ8; ESD D1; series resistors R13, R14, R15, R16U3:MOSI→R13→ESD→J8:DI; U3:MISO→R14→ESD→J8:DO; U3:SCK→R15→ESD→J8:SCK; U3:SS→R16→ESD→J8:CS
DS3231 RTC w/ VBATU4; bypass C22; VBAT holder J9+5V→U4:VCC via C22; GND→U4:GND; SDA→I2C SDA net; SCL→I2C SCL net; VBAT→J9
Success Criteria Review
  • ✅ All COMMS headers, SD socket, ESD, DNP resistors, bulk cap, bypass cap, and RTC components are placed.
  • ✅ Correct pin mappings to U3 (PD3/PD2, PH1/PH0, MOSI/MISO/SCK/SS) verified.
  • ✅ I2C pull-ups (R11/R12) remain active on SDA/SCL nets.
  • ✅ COMMS_Pinouts property reflects all interfaces and reference designators.
Next Step With the COMMS sheet complete, shall I prepare the board for PCB layout?
184 days

C15
Capacitance
Capacitance
U3 VCC - C1 P1
U4 VCC - C22 P1
D1 2 - GND GND
C2
Capacitance
Capacitance
R4 P1 - R8 P1
J24V_IN 1 - D1 1
D1 2 - GND GND
C13
Capacitance
Capacitance
J4 Pin_2 - U3 PH0
D1 2 - GND GND
R5 P1 - C18 P2
R13 P2 - J8 DI
J4 Pin_1 - U3 PH1
U2 OUT - C6 P1
R3 P1 - R7 P1
J3 Pin_2 - U3 PD2
D1 2 - GND GND
C20
Capacitance
Capacitance
U3 VCC - C1 P1
R6 P1 - C19 P2
U4 VBAT - J9 POS
U3 XTAL1 - C7 P1
C1
Capacitance
Capacitance
U3 AVCC - L1 P2
R6 P1 - C19 P2
R13 P2 - J8 DI
C19
Capacitance
Capacitance
C18
Capacitance
Capacitance
D1 2 - GND GND
J3 Pin_2 - U3 PD2
U3 VCC - C1 P1
U3 ~RESET - SW1 P1
C22
Capacitance
Capacitance
D1 2 - GND GND
R3 P1 - R7 P1
D1 2 - GND GND
R4 P1 - R8 P1
C11
Capacitance
Capacitance
R15 P2 - J8 SCK
U3 XTAL1 - C7 P1
J3 Pin_1 - U3 PD3
J4 Pin_2 - U3 PH0
R13 P2 - J8 DI
U3 VCC - C1 P1
U3 VCC - C1 P1
C10
Capacitance
Capacitance
U3 ~RESET - SW1 P1
R14 P2 - J8 DO
R14 P2 - J8 DO
D1 2 - GND GND
U4 VCC - C22 P1
R13 P2 - J8 DI
D1 2 - GND GND
C21
Capacitance
Capacitance
C3
Capacitance
Capacitance
C17
Capacitance
Capacitance
C8
Capacitance
18pF
U2 IN - C5 P1
D1 2 - GND GND
D1 2 - GND GND
R15 P2 - J8 SCK
C16
Capacitance
Capacitance
J24V_IN 1 - D1 1
U3 XTAL1 - C7 P1
C7
Capacitance
18pF
J3 Pin_1 - U3 PD3
U3 XTAL1 - C7 P1
C9
Capacitance
Capacitance
U3 VCC - C1 P1
C14
Capacitance
Capacitance
R5 P1 - C18 P2
J4 Pin_1 - U3 PH1
C12
Capacitance
Capacitance
R7
Resistance
500 Ω
U1
J2
J5
J24V_IN
J3
SW1
R1
Resistance
500 Ω
R9
Resistance
500 Ω
J6
U4
R8
Resistance
500 Ω
GND
U2
L1
Inductance
Inductance
R14
Resistance
500 Ω
R4
Resistance
500 Ω
J8
J4
R5
Resistance
500 Ω
R2
Resistance
500 Ω
R3
Resistance
500 Ω
R15
Resistance
500 Ω
L2
Inductance
Inductance
R10
Resistance
500 Ω
R6
Resistance
500 Ω
R16
Resistance
500 Ω
R13
Resistance
500 Ω
J7
J1
D1
Not Recommended for New Designs


  • Ground
    A common return path for electric current. Commonly known as ground.
  • Net Portal
    Wirelessly connects nets on schematic. Used to organize schematics and separate functional blocks. To wirelessly connect net portals, give them same designator. #portal
  • Power Net Portal
    Wirelessly connects power nets on schematic. Identical to the net portal, but with a power symbol. Used to organize schematics and separate functional blocks. To wirelessly connect power net portals, give them the same designator. #portal #power
  • Generic Resistor
    A generic fixed resistor ideal for rapid circuit topology development. Its footprint automatically adapts based on the selected package case code—supporting 0402, 0603, 0805, 1203, and many other standard SMD packages, as well as axial horizontal and vertical configurations. Save precious design time by seamlessly add more information to this part (value, footprint, etc.) as it becomes available. Standard resistor values: 1.0 ohm, 10 ohm, 100 ohm, 1.0k ohm, 10k ohm, 100k ohm, 1.0M ohm 1.1 ohm, 11 ohm, 110 ohm, 1.1k ohm, 11k ohm, 110k ohm, 1.1M ohm 1.2 ohm, 12 ohm, 120 ohm, 1.2k ohm, 12k ohm, 120k ohm, 1.2M ohm 1.3 ohm, 13 ohm, 130 ohm, 1.3k ohm, 13k ohm, 130k ohm, 1.3M ohm 1.5 ohm, 15 ohm, 150 ohm, 1.5k ohm, 15k ohm, 150k ohm, 1.5M ohm 1.6 ohm, 16 ohm, 160 ohm, 1.6k ohm, 16k ohm, 160k ohm, 1.6M ohm 1.8 ohm, 18 ohm, 180 ohm, 1.8K ohm, 18k ohm, 180k ohm, 1.8M ohm 2.0 ohm, 20 ohm, 200 ohm, 2.0k ohm, 20k ohm, 200k ohm, 2.0M ohm 2.2 ohm, 22 ohm, 220 ohm, 2.2k ohm, 22k ohm, 220k ohm, 2.2M ohm 2.4 ohm, 24 ohm, 240 ohm, 2.4k ohm, 24k ohm, 240k ohm, 2.4M ohm 2.7 ohm, 27 ohm, 270 ohm, 2.7k ohm, 27k ohm, 270k ohm, 2.7M ohm 3.0 ohm, 30 ohm, 300 ohm, 3.0K ohm, 30K ohm, 300K ohm, 3.0M ohm 3.3 ohm, 33 ohm, 330 ohm, 3.3k ohm, 33k ohm, 330k ohm, 3.3M ohm 3.6 ohm, 36 ohm, 360 ohm, 3.6k ohm, 36k ohm, 360k ohm, 3.6M ohm 3.9 ohm, 39 ohm, 390 ohm, 3.9k ohm, 39k ohm, 390k ohm, 3.9M ohm 4.3 ohm, 43 ohm, 430 ohm, 4.3k ohm, 43K ohm, 430K ohm, 4.3M ohm 4.7 ohm, 47 ohm, 470 ohm, 4.7k ohm, 47k ohm, 470k ohm, 4.7M ohm 5.1 ohm, 51 ohm, 510 ohm, 5.1k ohm, 51k ohm, 510k ohm, 5.1M ohm 5.6 ohm, 56 ohm, 560 ohm, 5.6k ohm, 56k ohm, 560k ohm, 5.6M ohm 6.2 ohm, 62 ohm, 620 ohm, 6.2k ohm, 62K ohm, 620K ohm, 6.2M ohm 6.8 ohm, 68 ohm, 680 ohm, 6.8k ohm, 68k ohm, 680k ohm, 6.8M ohm 7.5 ohm, 75 ohm, 750 ohm, 7.5k ohm, 75k ohm, 750k ohm, 7.5M ohm 8.2 ohm, 82 ohm, 820 ohm, 8.2k ohm, 82k ohm, 820k ohm, 8.2M ohm 9.1 ohm, 91 ohm, 910 ohm, 9.1k ohm, 91k ohm, 910k ohm, 9.1M ohm #generics #CommonPartsLibrary
  • Generic Capacitor
    A generic fixed capacitor ideal for rapid circuit topology development. You can choose between polarized and non-polarized types, its symbol and the footprint will automatically adapt based on your selection. Supported options include standard SMD sizes for ceramic capacitors (e.g., 0402, 0603, 0805), SMD sizes for aluminum electrolytic capacitors, and through-hole footprints for polarized capacitors. Save precious design time by seamlessly add more information to this part (value, footprint, etc.) as it becomes available. Standard capacitor values: 1.0pF, 10pF, 100pF, 1000pF, 0.01uF, 0.1uF, 1.0uF, 10uF, 100uF, 1000uF, 10000uF 1.1pF, 11pF, 110pF, 1100pF 1.2pF, 12pF, 120pF, 1200pF 1.3pF, 13pF, 130pF, 1300pF 1.5pF, 15pF, 150pF, 1500pF, 0.015uF, 0.15uF, 1.5uF, 15uF, 150uF, 1500uF 1.6pF, 16pF, 160pF, 1600pF 1.8pF, 18pF, 180pF, 1800pF 2.0pF, 20pF, 200pF, 2000pF 2.2pF, 22pF, 220pF, 2200pF, 0.022uF, 0.22uF, 2.2uF, 22uF, 220uF, 2200uF 2.4pF, 24pF, 240pF, 2400pF 2.7pF, 27pF, 270pF, 2700pF 3.0pF, 30pF, 300pF, 3000pF 3.3pF, 33pF, 330pF, 3300pF, 0.033uF, 0.33uF, 3.3uF, 33uF, 330uF, 3300uF 3.6pF, 36pF, 360pF, 3600pF 3.9pF, 39pF, 390pF, 3900pF 4.3pF, 43pF, 430pF, 4300pF 4.7pF, 47pF, 470pF, 4700pF, 0.047uF, 0.47uF, 4.7uF, 47uF, 470uF, 4700uF 5.1pF, 51pF, 510pF, 5100pF 5.6pF, 56pF, 560pF, 5600pF 6.2pF, 62pF, 620pF, 6200pF 6.8pF, 68pF, 680pF, 6800pF, 0.068uF, 0.68uF, 6.8uF, 68uF, 680uF, 6800uF 7.5pF, 75pF, 750pF, 7500pF 8.2pF, 82pF, 820pF, 8200pF 9.1pF, 91pF, 910pF, 9100pF #generics #CommonPartsLibrary
  • Generic Inductor
    A generic fixed inductor suitable for rapid circuit topology development. The footprint automatically adapts based on the selected package, supporting standard SMD sizes (e.g., 0402, 0603, 0805) as well as well-known inductor packages such as SDR1806, PA4320, SRN6028, and SRR1260. Standard inductor values: 1.0 nH, 10 nH, 100 nH, 1.0 µH, 10 µH, 100 µH, 1.0 mH 1.2 nH, 12 nH, 120 nH, 1.2 µH, 12 µH, 120 µH, 1.2 mH 1.5 nH, 15 nH, 150 nH, 1.5 µH, 15 µH, 150 µH, 1.5 mH 1.8 nH, 18 nH, 180 nH, 1.8 µH, 18 µH, 180 µH, 1.8 mH 2.2 nH, 22 nH, 220 nH, 2.2 µH, 22 µH, 220 µH, 2.2 mH 2.7 nH, 27 nH, 270 nH, 2.7 µH, 27 µH, 270 µH, 2.7 mH 3.3 nH, 33 nH, 330 nH, 3.3 µH, 33 µH, 330 µH, 3.3 mH 3.9 nH, 39 nH, 390 nH, 3.9 µH, 39 µH, 390 µH, 3.9 mH 4.7 nH, 47 nH, 470 nH, 4.7 µH, 47 µH, 470 µH, 4.7 mH 5.6 nH, 56 nH, 560 nH, 5.6 µH, 56 µH, 560 µH, 5.6 mH 6.8 nH, 68 nH, 680 nH, 6.8 µH, 68 µH, 680 µH, 6.8 mH 8.2 nH, 82 nH, 820 nH, 8.2 µH, 82 µH, 820 µH, 8.2 mH #generics #CommonPartsLibrary
  • Terminal
    Terminal
    An electrical connector acting as reusable interface to a conductor and creating a point where external circuits can be connected.
  • RMCF0805JT47K0
    General Purpose Thick Film Standard Power and High-Power Chip Resistor 47 kOhms ±5% 0.125W, 1/8W Chip Resistor 0805 (2012 Metric) Automotive AEC-Q200 Thick Film Features: - RMCF – standard power ratings - RMCP – high power ratings - Nickel barrier terminations standard - Power derating from 100% at 70ºC to zero at +155ºC - RoHS compliant, REACH compliant, and halogen free - AEC-Q200 compliant
  • 875105359001
    10 µF 16 V Aluminum - Polymer Capacitors Radial, Can - SMD 30mOhm 2000 Hrs @ 105°C #commonpartslibrary #capacitor #aluminumpolymer #radialcan
  • CTL1206FYW1T
    Yellow 595nm LED Indication - Discrete 1.7V 1206 (3216 Metric)
Disciplinary White Matter Compiler thumbnail
Sterilizer Control PCB v0 – Enhanced Communication and Peripherals Interfaces

Properties

Diagram


MCU_Section TX1 RX1 TX2 RX2 MOSI MISO SCK SDA SCL DO DI ATmega2560-16AU MCU UART1 TX UART1 RX UART2 TX UART2 RX SPI MOSI SPI MISO SPI SCK I2C SDA I2C SCL Digital Outputs DO1..DO12 Conditioned Digital Inputs DI_DOOR1..DI_LEVEL_L

Diagram


AGND_Island Test_Points TVS Filtered +5V LDO 16 MHz SPI1 SPI1 ADC UART UART I2C SPI2 ESD 24V Input "Buck Converter (≥3A)" +5V Rail "+3.3V LDO (≥300mA)" Microcontroller 16 MHz Crystal HMI UART Header Printer UART Header RTC Module SD Card Socket ESD Protection RTD Interface 1 RTD Interface 2 4–20 mA Pressure Sensor V24_In +5V +3.3V

Pricing & Availability

Distributor

Qty 1

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$28.53–$37.92

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$41.35–$43.22

LCSC

$24.30–$25.35

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$25.89–$26.57

TME

$22.84

Verical

$34.21–$45.33

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