PCB Design Discussion


Scrap the carrier board. Design a standalone PCB from scratch with the ESP32-S3-WROOM-1U module directly on the board. Use all available GPIOs directly — no I2C expanders needed. This gives us full control over pin assignments and avoids the T-Embed's pin limitations.
Use the pin mappings from the HIZMOS project which already proved this works:
  • Full SPI bus for CC1101 + nRF24s
  • Direct I2C for display + PN532
  • Direct GPIOs for buttons, IR, SD card
I accept the extra design effort. Proceed with standalone design.
I’ll replace the carrier architecture completely with a standalone ESP32‑S3‑WROOM‑1U board, reusing the specified direct GPIO mapping while rebuilding power, charging, display, NFC, storage, dual Sub‑GHz, dual nRF24, IR, controls, and RF layout from first principles.
The standalone redesign was planned, but no project mutations were completed because the account ran out of available ACUs. The existing 41-component carrier design remains unchanged.
Remaining work:
  • Remove the carrier/bridge architecture.
  • Verify ESP32-S3-WROOM-1U-N16R8 GPIO conflicts—especially GPIO35–42 used by octal memory—and finalize a direct-pin remap.
  • Rebuild the schematic, power/charging system, radios, display, NFC, SD, controls, and IR.
  • Create and route the four-layer 100 × 45 mm PCB.
  • Run ERC/DRC and update BOM, firmware, bring-up, and regulatory files.
Document architecture requirements
Identify carrier components
Validate GPIO pin map

J1
R10
Resistance
100kΩ
F1
R3
Resistance
10kΩ
R6
Resistance
10kΩ
R7
Resistance
R1
Resistance
49.9kΩ
R2
Resistance
15.8kΩ
R11
Resistance
100kΩ
R8
Resistance
33Ω
R9
Resistance
100kΩ
R4
Resistance
10kΩ
R5
Resistance
10kΩ
U2
U3
J5
J4
J3
C14
Capacitance
22uF
Q1
C13
Capacitance
22uF
D2
C2
Capacitance
10nF
U4
C5
Capacitance
100nF
C3
Capacitance
22uF
D1
C7
Capacitance
100nF
C4
Capacitance
100nF
C10
Capacitance
100nF
C1
Capacitance
4.7uF
J2
U1
C6
Capacitance
100nF
C8
Capacitance
100nF
C11
Capacitance
22uF
C12
Capacitance
22uF
L1
Inductance
2.2uH
J7
C9
Capacitance
100nF
LED1
S3 Multi-Radio Handheld thumbnail