Access Reader Design
Worked for 1 min 27 sec
Текущий 80×100 мм layout всё ещё физически перегружен и даже однослойный targeted router блокируется; для order-ready в пределах вашего лимита увеличиваю плату до 120×100 мм и повторяю edge-placement/stackup.
Thought for 12 sec
В этом запуске я успел перечитать live layout/DRC/stackup: плата сейчас 80×100 мм, сильно перегружена, часть компонентов/отверстий выходит за габарит, DRC всё ещё показывает сотни airwires, а stackup readback остаётся некорректным — фактически внутренние GND/PWR слои не подтверждены как рабочие.
Что осталось сделать:
- Пополнить ACUs — сейчас AI-функции недоступны, поэтому я не могу продолжать tool execution.
- Увеличить плату до 120×100 мм в пределах вашего лимита.
- Повторить placement: все разъёмы/клеммники на кромки наружу, 4 отверстия Ø3.2 по углам, antenna keepout у края.
- Исправить/подтвердить stackup Top / Inner1 GND / Inner2 PWR / Bottom.
- Завершить routing, убрать все airwires, пройти DRC.
- Только после чистого DRC экспортировать order-ready Gerber+drill, BOM с DNP-колонками и Pick-and-Place.
Текущий пакет не order-ready.
Продолжить после ACUs
Чеклист DRC проблем
Проверить DNP BOM
Проверить разъёмы
Сохранить требования
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Access Reader Manufacturing Package Manifest
Package State
No downloadable manufacturing files were produced in this run because live schematic/layout/export context was unavailable. This manifest now reflects the corrected first-prototype requirement: one fully populated Rev A board.
Corrected Population Assumption
Table
| Subsystem | First Rev A Prototype |
|---|---|
| 9-32 V DC input + LMR16020 buck | Populate |
| AG9905-MTB 802.3af PoE module path | Populate |
Reverse-blocking OR-ing / power mux to 5V_SYS | Populate |
| W5500 Ethernet controller | Populate |
| RJ45 MagJack / Ethernet connector | Populate |
| ESP32-S3-WROOM-1-N16R2 Wi-Fi/BLE | Populate |
| 5 V to 3.3 V buck | Populate |
| CLRC663 NFC, EM4095 LF, GM861 QR, RS-485, Wiegand, relays, inputs, RTC, status UI | Populate |
Intended Manufacturing Files
Table
| File | Status | Blocking reason |
|---|---|---|
| Gerber ZIP | Not generated | Export tool had no active project context; placement/routing not completed. |
| Drill files | Not generated | Included with Gerber export; same blocker. |
| BOM CSV | Not generated | Export tool had no active project context. |
| Pick-and-Place CSV | Not generated | Export tool had no active project context and PCB placement was not available. |
| Netlist / IPC-D-356 | Not generated | Same project-context blocker. |
Next Automated Steps When Tools Recover
- Re-run live schematic/BOM inspection and confirm all required components are present and populated.
- Add/fix OR-ing stage so PoE 5 V and DC buck 5 V only meet at
5V_SYSafter reverse blocking. - Run ERC and resolve power-pin, floating-pin, single-pin-net and no-connect issues.
- Set board to a 4-layer pcbfast-compatible stackup; initial size target remains 80 x 100 mm unless enclosure data overrides it.
- Place ESP32 antenna at board edge; isolate PoE/DC-DC/relay noise from Wi-Fi/NFC/LF zones.
- Route power first, then USB/Ethernet/SPI, then low-speed/control nets.
- Run DRC and fix airwires, overlaps, missing footprints, invalid layers and clearance issues.
- Export Gerber, BOM, Pick-and-Place and optionally IPC-D-356 netlist.
Notes for Factory Readiness
- The previous two-SKU DNP wording is superseded for the first prototype.
- PoE/W5500/RJ45 are not DNP in the first prototype.
- Relay contacts are dry-contact only; no lock power is supplied by the board.
- GM861 FPC/harness orientation must be verified before powering the QR module.
- NFC/LF antenna tuning requires EVT validation.
Package State
Corrected Population Assumption
Intended Manufacturing Files
Next Automated Steps When Tools Recover
Notes for Factory Readiness
