Design for Manufacturing Checklist

Help me prepare this design for manufacturing. Walk me through a comprehensive checklist:
  1. Generate and review the Bill of Materials — check for missing MPNs, availability issues, and cost optimization
  2. Run design rule checks — verify all electrical connections, check for unconnected pins and floating nets
  3. Review passive component consolidation opportunities to simplify the BOM
  4. Verify all component footprints and packages are correct for assembly
  5. Create a test plan for board bring-up
Start with the BOM review and work through each step.
I can’t start the manufacturing-prep workflow because this account currently has no available ACUs, so AI tool execution is unavailable right now.
Nothing has been changed in the project during this session. Remaining work once ACUs are available:
  • Generate and review the BOM for missing MPNs, lifecycle/availability risks, and cost optimization.
  • Run ERC/DRC checks for unconnected pins, floating nets, airwires, clearance issues, and manufacturing-rule violations.
  • Consolidate passive values/packages where practical to reduce BOM line items.
  • Verify every footprint/package against the intended assembly process and component datasheets.
  • Create a board bring-up test plan covering power rails, programming, ESP32 boot, sensors/load-cell path, USB/power behavior, and functional validation.
When ACUs are available, I’d start with the BOM review exactly as requested, then proceed through the checklist in order.
Manual BOM checks
Test plan template
Footprint checks
Passive consolidation
Export BOM help
J3
PP5V0
PP3V3
PP3V3
PP3V3_SPI
PP3V3
PP12V0
PP5V0
PP5V0
PP3V3
PP5V0
PP5V0
PP5V0
PP12V0
PP3V3
PP3V3
INT_ADC_DRDY
PG_PP5V0
USBC2.0_D_N
SPI_MISO
I2C_SDA
PG_PP5V0
SPI_SCK
USBC2.0_D_P
I2C_SCL
LOAD_CELL_A1_P
I2C_SCL
SPI_SCK
GPIO_SW1
LOAD_CELL_A1_P
I2C_SCL
VOS
INT_ADC_DRDY
LOAD_CELL_AI_N
GPIO_SW2
GPIO_SW1
I2C_SDA
GPIO_SW2
SPI_MISO
SPI_MOSI
LOAD_CELL_AI_N
I2C_SDA
I2C_SDA
I2C_SCL
SPI_CS
VOS
SPI_CS
SPI_MOSI
R3
Resistance
10kΩ
C7
Capacitance
1uF
C13
Capacitance
1uF
C23
Capacitance
.1uF
R1
Resistance
10kΩ
C9
Capacitance
1uF
C18
Capacitance
1uF
C20
Capacitance
1uF
C10
Capacitance
1uF
C3
Capacitance
1uF
C26
Capacitance
4.7µF
C15
Capacitance
1uF
R4
Resistance
100 Ω
C5
Capacitance
1uF
R5
Resistance
10kΩ
C28
Capacitance
.1uF
R2
Resistance
100 Ω
C12
Capacitance
1uF
C11
Capacitance
1uF
C24
Capacitance
1uF
C31
Capacitance
.1uF
J4
H4
J5
H1
C2
Manufacturer Part Number
OPT
C25
Capacitance
22uF
Y1
H2
C8
Capacitance
13pF
H3
C6
Capacitance
1.2pF
C4
Capacitance
13pF
R7
Resistance
100kΩ
L1
Inductance
2.2nH
R8
Resistance
953kΩ
IC1
U2
C22
Capacitance
10uF
MCU_TXD
C21
Capacitance
10uF
C17
Capacitance
10uF
R6
Resistance
180kΩ
C30
Capacitance
10uF
C1
Capacitance
10uF
L2
Inductance
2.2nH
MCU_RXD
C19
Capacitance
10uF
MCU_BOOT
J1
U1
End of Life
C29
Capacitance
10uF
U3
Manufacturer Part Number
TPS62130ARGTR
C27
Capacitance
10uF
Y2
J2
L4
L3
Inductance
2.2uH

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Documents

    Documents are markdown text files which describe project goals, capture details, or even simulation outputs.

    Assets

    dxf

    ESPRESSO32 Smart Scale Board Outline.dxf

    ESPRESSO32 Smart Scale Board Outline
    dxf

    ESPRESSO32 Smart Scale Antenna Cutout.dxf

    ESPRESSO32 Smart Scale Antenna Cutout
    ESPRESSO32_Smart_Scale_3D_Thumnail.png

    ESPRESSO32_Smart_Scale_3D_Thumnail.png

    ESPRESSO32_Smart_Scale_3D_ThumnailThumbnail

    ESPRSSO32 Smart Scale AI Auto Layout [Example]

    ESPRSSO32 Smart Scale AI Auto Layout [Example] thumbnail
    Learn how to use AI Auto Layout on this ESP32 Espresso Smart Scale! In one click you’ll see AI Auto Layout perform magic. Pay close attention to how we recommend creating rulesets, zones, and fanouts. By copying the setup in this example on your own project, you’ll have a fully routed board in no time!

    Properties

    Properties describe core aspects of the project.

    Pricing & Availability

    Distributor

    Qty 1

    Arrow

    $4.15–$5.99

    Digi-Key

    $5.68

    HQonline

    $3.11

    LCSC

    $8.45–$8.81

    Mouser

    $12.09

    TME

    $4.56

    Verical

    $3.23–$5.50

    Controls