Part Review and Datasheet Analysis

Thought for 1 min 54 sec

flux

Part review summary

Step 2 was not needed because this part project already has a datasheet URL set:

https://omronfs.omron.com/en_US/ecb/products/pdf/en-g5v_1.pdf

Available part information found in the project Project metadata

Table

Field	Value
Description	Relay, signal, SPDT, 24 VDC, 1 A, general purpose relay, through hole
MPN	G5V-1 DC24
Manufacturer	Omron
Mount	Through Hole
Designator Prefix	K
Datasheet URL	Present

Schematic symbol terminals

Table

Symbol terminal	Project pin number	Notes
NC	1	Terminal symbol
COIL_1	2	Terminal symbol
COM_1	5	Terminal symbol
COM_2	6	Terminal symbol
COIL_2	9	Terminal symbol
NO	10	Terminal symbol

Footprint information

Table

Field	Value
Footprint asset	G5V1DC24.kicad_mod
3D model present	Yes
Pad count	6
Drill size	1.0 mm
Pad size	1.5 mm x 1.5 mm
Pad numbering in footprint	1, 2, 5, 6, 9, 10

Datasheet extraction Description and features

Table

Item	Datasheet value
Device type	Ultra-miniature, highly sensitive SPDT (1c) relay for signal circuits
Sealing	Fully sealed / plastic sealed
Contact material	Single crossbar contacts (Au-alloy + Ag)
Applications	Telecommunication, audio-visual, security, building automation
Switching range	1 mA to 1 A
Coil power	Approx. 150 mW
Surge note	FCC Part 68 compliant, coil-to-contact surge 1,500 V, 10 x 160 us
Timing	Operate 5 ms max, release 5 ms max
Durability	5,000,000 mechanical ops min, 100,000 electrical ops min

Electrical characteristics

Table

Parameter	Datasheet value
Rated load	0.5 A at 125 VAC; 1 A at 24 VDC
Rated carry current	2 A
Max switching voltage	125 VAC, 60 VDC
Max switching current	1 A
Max switching power	62.5 VA, 30 W
Minimum permissible load	1 mA at 5 VDC
Contact resistance	100 mOhm max
Insulation resistance	1,000 MOhm min
Dielectric strength, coil to contacts	1,000 VAC, 50/60 Hz, 1 min
Dielectric strength, contacts same polarity	400 VAC, 50/60 Hz, 1 min

Coil data for the 24 VDC variant

Table

Parameter	Standard	T90 variant
Rated voltage	24 VDC	24 VDC
Rated current	6.25 mA	6.25 mA
Coil resistance	3,840 Ohm	3,840 Ohm
Must operate voltage	80% max of rated voltage	70% max of rated voltage
Must release voltage	10% min of rated voltage	10% min of rated voltage
Maximum voltage	200% of rated voltage at 23 C	200% of rated voltage at 23 C
Power consumption	Approx. 150 mW	Approx. 150 mW

Absolute maximum and limiting values

Table

Category	Datasheet value
Coil maximum voltage	200% of rated voltage at 23 C
Max switching voltage	125 VAC / 60 VDC
Max switching current	1 A
Rated carry current	2 A
Coil-to-contact dielectric	1,000 VAC for 1 min
Contact-to-contact dielectric	400 VAC for 1 min

Recommended operating conditions

Table

Parameter	Datasheet value
Ambient operating temperature, standard	-40 C to 70 C
Ambient operating temperature, T90	-40 C to 90 C
Ambient humidity	5% to 85% RH
Condensation / icing	Not allowed

Mechanical and package dimensions

Table

Item	Datasheet value
Body length	12.5 mm max
Body width	7.5 mm max
Body height	10 mm max
PCB hole count	6 holes
Hole diameter	1.0 mm dia
Key layout dimensions	10.16 +/- 0.1 mm, 5.08 +/- 0.1 mm, 2.54 mm pitch, 7.62 mm
General dimensional tolerance note	Each value has a tolerance of +/- 0.3 mm
Coil polarity	No coil polarity

Pin / terminal descriptions from datasheet

The datasheet text extraction around the bottom-view pin map is internally inconsistent, but it does confirm:

6 terminals
No coil polarity
SPDT single-side-stable contact arrangement
Bottom view is the reference orientation

The extracted terminal text produced conflicting mappings for pins 1, 2, 5, 6, 9, 10, so the pin numbering needs a manual visual check against the PDF drawing before release.

Manufacturing and usage notes

Table

Item	Datasheet note
Long-term continuously ON use	Can cause unstable contacts due to coil heat; use fail-safe design
Cleaning after soldering	Use water-based or alcohol-based solvent; keep solvent below 40 C
Immediate cold wash after soldering	Do not
High-frequency behavior	Must be checked in the actual PCB/application
General caution	Refer to PCB relay common precautions

Cross-check: symbol and footprint vs datasheet What matches

Table

Check	Result
Package style	Matches through-hole relay
Footprint hole count	Matches datasheet 6-hole pattern
Footprint drill diameter	Matches datasheet 1.0 mm
Footprint overall pin grid style	Appears consistent with the datasheet pattern
Coil polarity handling	Acceptable, since datasheet says no coil polarity
3D model present	Good

Critical issues / risks found

Table

Issue	Severity	Why it matters
Schematic symbol pin naming does not clearly match the datasheet terminal map	High	Can cause wrong PCB connectivity, wrong part behavior, or incorrect symbol-to-footprint pin mapping
Two commons are modeled: COM_1 and COM_2	Medium	This may be correct if the package has duplicated common terminals, but it must exactly match the datasheet numbering
Contact labels in project are assigned as NC=1, NO=10, COIL_1=2, COIL_2=9	High	The extracted datasheet terminal map did not validate this assignment cleanly
Datasheet orientation is bottom view	High	If the symbol or footprint was interpreted as top view, the contact assignment could be mirrored and fail on real hardware
Project properties do not show structured relay metadata beyond basic description	Low	Can increase part-ordering ambiguity, especially if standard vs T90 variant is not explicit

Bottom line Status

Table

Area	Result
Basic part metadata	Mostly present
Datasheet availability	Present
Footprint physical pattern	Looks plausible
Symbol-to-datasheet terminal verification	Not cleanly verified
Manufacturing-release readiness	Not ready until terminal numbering is visually confirmed from the datasheet drawing

Most important flag

The biggest risk is the pin mapping between:

The footprint itself looks reasonable, but the logical terminal assignment is not proven safe from the extracted PDF text alone.

If you want, I can next do a line-by-line terminal reconciliation and produce the exact corrected pin map you should use for this part project.

Reconcile relay pin map

Check part properties

Look for library duplicate

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