Ultrasound Device Design Guide

0:00

Diagram


LiPo and USB input Charger and power path 3V3 plus15 minus15 HV rails STM32 control and safety 3 MHz pulser TX RX protection 3 MHz piezo Receive VGA and gain Envelope and ADC conditioning Temp current battery alerts
16 days

updated specification and architecture documentation

0:14

16 days

planned missing protection and indicator additions

1:27

Searching for components.

Searching library for: "Select a fast small signal switching diode available in Flux library for ultrasound transmit receive protection and envelope detection paths. Requirements: low capacitance preferred, fast recovery, compact SMD package, suitable for analog front end clamping around a 3 MHz signal path and diode detector use."

Searching library for: "Select a compact single wire digital temperature sensor available in Flux library suitable for DS18B20-compatible style thermal monitoring in a wearable electronics design. Requirements: 3.3 V operation, simple interface to STM32 GPIO, SMD package preferred."

Creating search plan for: "Select a compact visible status LED and a compact buzzer or magnetic transducer component available in Flux library for a wearable medical style device. Requirements: SMD package, low current operation, suitable for 3.3 V control with simple driver. --- MANDATORY search constraints (these MUST be applied to all searches): fieldCategories: ["core","type","manufacturer","specifications","availability","packaging"] hitsPerPage: 10"

Started: adding missing protection and indicator components

Searching: "Compact single-wire (1-Wire) digital temperature sensor compatible with DS18B20, 3.3 V operation, SMD package preferred, simple GPIO interface for STM32, suitable for wearable electronics (small footprint, low profile)"

Searching: "Select a compact single wire digital temperature sensor available in Flux library suitable for DS18B20-compatible style thermal monitoring in a wearable electronics design. Requirements: 3.3 V operation, simple interface to STM32 GPIO, SMD package preferred. --- MANDATORY search constraints (these MUST be applied to all searches): fieldCategories: ["core","type","manufacturer","specifications","availability","packaging"] hitsPerPage: 10"

Searching: "compact SMD buzzer or magnetic transducer (or piezo sounder), low current, low-profile, suitable for 3.3 V control with a simple driver/transistor, wearable medical device"

Searching: "Select a compact visible status LED and a compact buzzer or magnetic transducer component available in Flux library for a wearable medical style device. Requirements: SMD package, low current operation, suitable for 3.3 V control with simple driver. --- MANDATORY search constraints (these MUST be applied to all searches): fieldCategories: ["core","type","manufacturer","specifications","availability","packaging"] hitsPerPage: 10"

Searching: "Small-signal switching diode for analog front-end clamping and envelope detection. Prefer very low junction capacitance (<~2pF if possible), fast recovery/switching, compact SMD (SOD-523, SOD-323, SOD-123, SOT-23), suitable for ~3 MHz signal path and diode detector use"

Searching: "Select a fast small signal switching diode available in Flux library for ultrasound transmit receive protection and envelope detection paths. Requirements: low capacitance preferred, fast recovery, compact SMD package, suitable for analog front end clamping around a 3 MHz signal path and diode detector use. --- MANDATORY search constraints (these MUST be applied to all searches): fieldCategories: ["core","type","manufacturer","specifications","availability","packaging"] hitsPerPage: 10"

16 days

Added 27 components

0:10

Added 1x LT8330IS6#TRMPBF as IC2 (Pins: FBX, SW, GND, INTVCC, VIN, EN/UVLO)

Added 1x DMG9926UDM as Q1 (Pins: S2, D1, S1/D2::2, G1, G2, S1/D2::5)

Added 4x CDSU101A-HF as D14, D15, D16, D17 (Pins: K, A)

Added 1x DS18B20U as U9 (Pins: NC::2, NC::3, NC::6, VDD, NC::7, DQ, NC::5, GND)

Added 2x HSMD-C190 as LED1, LED2 (Pins: A, K)

Added 1x CMI-9653S-SMT-TR as LS1 (Pins: -, +)

Added 1x 2N7002K as Q2 (Pins: D, S, G)

Added 8x Generic Resistor as R7, R8, R9, R10, R11, R12, R13, R14 (Pins: P2, P1)

Added 8x Generic Capacitor as C17, C18, C19, C20, C21, C22, C23, C24 (Pins: P1, P2)

16 days

added missing protection and indicator components

0:32

Started: wiring newly added power and safety circuits

16 days

Working...

16d 23:37:50

Analyzing the schematic.

16 days

Updating connections...

16d 23:37:21

16 days

Stopped due to a problem. Please try again.


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Project Specification
Overview
Purpose Design a complete integrated wearable ultrasound system schematic for a wearable therapy and sensing device with two operating modes: A-mode sensing and LIPUS therapy.
Primary transducer
  • Single 3 MHz, 10 mm piezoelectric transducer
Operating modes
  • A-mode sensing: short pulse transmit, protected receive path, analog front end amplification/filtering, digitization, and MCU processing
  • LIPUS therapy: controlled therapeutic burst drive with safety interlocks and continuous monitoring
Architecture

Diagram


mode timing enable tx rx control afe gain shutdown sample adc timing gpio fault telemetry USB C or Battery Power Power Management LiPo charger node_3V3 plus15 minus15 HV rails Microcontroller mode and timing control 3 MHz Pulser Driver Transmit Receive Protection Xducer 3 MHz 10 mm Analog Front End protection VGA gain envelope ADC conditioning Safety Sensors temp current battery contact
Block Requirements
  • Power management block with LiPo battery input, protected charging and power path, 3.3 V logic rail, regulated +15 V analog rail, regulated -15 V analog rail, and a higher-voltage pulser rail
  • Microcontroller block for mode selection, pulse timing, burst control, safety interlock enforcement, and ADC data handling
  • Pulser block for generating short transmit pulses and gated therapy bursts centered at 3 MHz
  • T/R protection block that isolates the receive chain during transmit and clamps transducer energy away from the receive path
  • Analog front end block including receive protection, variable gain, post-amplification, envelope detection, and band-limiting around 3 MHz
  • ADC conditioning block for scaling and filtering the detected signal into the MCU ADC range
  • Safety sensor block including at minimum temperature, current, battery or supply status, and audible/visual user alerts under MCU supervision
Interlock Strategy
  • Therapy mode is enabled only when no safety fault is active
  • Any overtemperature, overcurrent, low battery, or poor contact condition disables the pulser path
  • MCU asserts mutually exclusive control of sensing and therapy states
  • Receive chain is disabled or protected during transmit events
Implementation Notes
  • Use clear named nets for rails, pulser control, T/R control, ADC interface, sensor alarms, and transducer nodes
  • Use an STM32 control block with SWD access and a DS18B20-compatible GPIO plus local clock support
  • Keep mixed-signal grounding disciplined, with the analog receive path referenced cleanly and the digital controller return separated in routing intent until the ADC interface region
  • Review the finished schematic for complete block interconnection and interlock coverage
Design Summary
Status: Draft
Manufacturing target: Prototype
Software / firmware: STM32 firmware for pulse timing, receive acquisition, safety interlocks, and user alert handling

Scope
Purpose
This board integrates battery charging, rail generation, ultrasound transmit drive, protected receive amplification, signal detection, MCU control, and safety monitoring into one wearable ultrasound electronics platform.
In scope
  • Single-cell LiPo input, charger, and system power path
  • 3.3 V, +15 V, -15 V, and pulser high-voltage generation
  • STM32 MCU control, SWD programming, I2C battery telemetry, GPIO safety control, and ADC acquisition
  • 3 MHz piezo transmit path, T/R protection, receive VGA, envelope detection, and ADC conditioning
  • Temperature, current, and battery-status monitoring with LED and buzzer indicators
Out of scope
  • Final enclosure mechanics
  • Final therapy waveform validation in simulation or bench characterization

System context
The board is the central electronics engine of a wearable ultrasound treatment and sensing device. It powers a single-element transducer, acquires response data, enforces treatment safety, and exposes debug access for firmware development.

Requirements
Functional
  • The board shall drive a single 3 MHz ultrasound transducer for transmit and therapy modes.
  • The board shall acquire the protected receive signal and present a conditioned detection signal to the MCU ADC.
  • The board shall monitor battery, temperature, and pulser current and shall disable therapy on fault.
  • The board shall provide LED and buzzer indication for fault or operating status.
Electrical
  • Input power: single-cell LiPo with USB charging and system power-path support
  • Key rails: 3.3 V, +15 V, -15 V, and pulser HV rail
  • MCU timing target: 3 MHz pulse and timing generation capability
  • Receive chain target: 40 dB to 50 dB total gain with bandwidth above 3 MHz
  • Critical interfaces: SWD, I2C fuel gauge and charger telemetry, ADC input conditioning, transducer interface, LED and buzzer control
Mechanical / environmental
  • Wearable use implies compact PCB area, low-profile assembly, and thermally aware placement of charger and power converters away from sensing points
  • Thermal safety monitoring is required during therapy operation

Key constraints
  • Use production-realistic ICs already present in the design where feasible
  • Preserve SWD debug access and named nets for all major rails and controls
  • Keep the analog receive path and its grounding strategy distinct from noisy switching and digital timing domains
  • Include sufficient local 100 nF decoupling plus bulk rail capacitance at each powered subsystem

Dependencies and risks
Dependencies
  • Firmware support for pulse sequencing, ADC acquisition, safety state machine, and user feedback control
  • Bench characterization of pulser amplitude, receive gain, and transducer matching
Key risks
  • Placeholder or partially connected blocks can hide unsafe therapy behavior until fully closed out
  • Receive path overload during transmit can saturate or damage the analog front end if T/R protection is incomplete
  • Mixed-signal ground return errors can degrade the envelope and ADC signal quality

Validation
Success criteria
  • All charger and rail-generation blocks are present and coherently connected
  • MCU, control nets, and safety interfaces are wired for functional firmware control
  • Signal flow exists from transducer connector through protection, receive gain, envelope detection, and ADC conditioning to the MCU ADC
  • Faults can inhibit the pulser path and drive user-visible alerts
Planned checks
  • ERC review for floating pins and single-ended dead nets
  • Datasheet cross-check for power, ADC, and analog front-end pin usage
  • Bench validation of rail voltages, pulser current sense, over-temperature shutdown, and ADC envelope scaling

Release-facing notes
Expected deliverables
  • Integrated schematic
  • BOM with key ICs and generic passives
  • Bring-up and safety verification notes
Special release notes
  • Keep test access to major rails and debug signals
  • Treat pulser, protection, and receive sections as safety-critical during review

Change notes / open questions
Changes in this revision
  • Captured the integrated wearable ultrasound architecture and subsystem requirements
  • Established rail, signal-flow, and safety-interlock intent for schematic completion
Open questions
  • Final device choices for negative rail generation, final pulser stage topology, and final indicator implementation will be resolved during schematic completion

    Overview

    Architecture

    Block Requirements

    Interlock Strategy

    Implementation Notes

    Design Summary

    Scope

    System context

    Requirements

    Functional

    Electrical

    Mechanical / environmental

    Key constraints

    Dependencies and risks

    Validation

    Release-facing notes

    Change notes / open questions

Documents

    Project Specification

    design-notes

Assets

No assets added.

Wearable Ultrasound Collar

Wearable Ultrasound Collar thumbnail
Dual-mode wearable ultrasound collar schematic with A-mode sensing, LIPUS therapy, 3 MHz piezo transducer, power management, control, receive chain, ADC, and safety interlocks.

Properties

Single-cell Li-ion with USB-C 5V input

Dual-mode wearable ultrasound collar with A-mode sensing and LIPUS therapy using a single-element 3 MHz 10 mm transducer and MCU-controlled transmit/receive interlock

USB-C power, I2C control, SWD debug

Wearable Ultrasound

Pricing & Availability

Distributor

Qty 1

Arrow

$101.46–$103.51

Digi-Key

$100.20–$132.36

LCSC

$64.05–$75.42

Mouser

$130.84–$131.11

TME

$12.06

Verical

$95.69–$112.64

Controls