Resolving Copper DRC Errors

flux

I can’t discard the stuck outOfCredit auto-layout job from here; that control is only available in the Flux UI/server job panel.
Please discard/cancel job:
auto-layout-213874ca-12ec-48ef-bf81-0a0277a40827
After it’s cleared, send “rerun focused route” and I’ll run exactly one routing attempt, then one DRC count check, and stop.
W

warmsnowman831

Please discard/cancel job:
auto-layout-213874ca-12ec-48ef-bf81-0a0277a40827
After it’s cleared, send “rerun focused route” and I’ll run exactly one routing attempt, then one DRC count check, and stop.

flux

I can’t cancel that server-side auto-layout job from the chat tools. You’ll need to discard it manually in the Flux UI job/auto-layout panel.
Once it is cleared, send:
rerun focused route
Then I’ll run exactly:
  1. one routing attempt
  2. one DRC count check
  3. stop immediately.
W

warmsnowman831

rerun focused route

flux

I’ll run exactly one routing attempt, then one DRC count check, and stop.

flux

Routing attempt failed: the same stuck outOfCredit job is still active.
Final DRC count check: 130 items remain.
Inspect stuck job
Manual USB routing
Check USB placement
Generate Rev A docs
Review export readiness
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Files

Schematic

Layout

3D View

Complete BOM — HyperPulse Blade 2
Generated after adding RGB LED, battery NTC placeholder, NFC, haptics, SPI flash, fuel gauge, and UV-sensor placeholder.
Pricing note: Qty-1 values use available distributor price ranges from Flux BOM where present. Qty-500 values are marked Quote when the library does not provide a reliable quantity break; MacroFab AVL/quote should be used for production pricing.

Table

Ref(s)MPNManufacturerDescriptionPackage / footprintQtyEst. unit qty 1Est. unit qty 500Notes
U1NRF5340-QKAA-R7Nordic SemiconductorDual-core BLE SoC / primary MCUQFN-94 / 7×7 mm1$5.00–$8.17QuotePin-1 marker required.
U2ICM-42688-PTDK InvenSense6-axis IMULGA-141$3.00–$14.28QuotePin-1/orientation marker required.
U3MMC5983MAMEMSIC3-axis magnetometerLGA-161$1.21–$2.79QuotePin-1 marker required.
U4BMP390Bosch SensortecPressure/temperature sensorWFLGA1$1.74–$6.83QuotePin-1 marker required.
U5MAX30102EFD+TMaxim IntegratedHR/SpO2 optical sensorOptical module1$13.21–$16.44QuoteTop optical window; orientation critical.
U6MAX-M10S-00Bu-bloxGNSS/GPS moduleLCC module1$8.75–$12.72QuotePin-1 marker; RF path to GPS U.FL.
U7BQ25180YBGRTexas Instruments1S LiPo charger / power pathDSBGA-81$1.41–$3.06QuotePin-1 marker; BGA/X-ray inspection.
U8BQ51013BRHLTTexas InstrumentsQi wireless power receiverVQFN-20 EP1$2.17–$5.00QuotePin-1 + exposed-pad orientation.
U9TPS78233DDCTexas Instruments3.3 V low-IQ LDOSOT-23-51QuoteQuotePin-1 marker required.
U10DRV2605LYZFRTexas InstrumentsHaptic driver, I2C addr 0x5ADSBGA-91$0.89–$1.87QuotePin-1 marker; X-ray inspection.
U11W25Q16JVUXIQWinbond16 Mbit / 2 MB SPI NOR flashUSON-8 2×3 mm1$0.69–$2.15QuoteSmaller substitute for requested W25Q16JVSSIQ.
U12MAX17048G+T10Analog Devices / Maxim1S LiPo fuel gaugeTDFN-8 EP1$1.83–$4.22QuotePin-1 + exposed-pad orientation.
U13VEML6075 placeholder / LTR-390UV-01 substituteLite-On / Vishay targetUV I2C sensor6-WFDFN placeholder1QuoteQuoteTop UV optical window; replace with exact VEML6075 if MacroFab sources it.
D1WS2812B-MiniWorldsemiAddressable RGB status LED3535 SMD1$0.07–$0.11QuoteLED polarity/orientation marker required.
D2BAT54WS-7-FDiodes Inc.Schottky clamp/flyback diodeSOD-3231$0.013–$0.10QuoteCathode polarity marker required.
M1JL1049 or equivalentJinlong targetLRA haptic actuator placeholderMotor placeholder1QuoteQuoteReplace/approve exact actuator before release.
J1,J2U.FL-R-SMT-1HiroseBLE/GPS RF U.FL connectorsU.FL SMT2QuoteQuoteRF connector orientation and keepout.
J3S2B-PH-SM4-TB(LF)(SN)JST2-pin LiPo battery connectorJST PH SMT RA1$0.10–$0.49QuotePolarity marking: VBAT/GND.
J45055680471Molex4-pin SWD/service connector1.25 mm SMT1$0.20–$0.45QuotePin-1 marker required.
SW1SKRPACE010Alps AlpineTactile momentary power button4.2×3.2 mm SMD1$0.035–$0.21QuoteBoard-edge pinhole access.
Y1X201632MOB4SIYXC32 MHz crystal2016-4P1$0.10–$0.11QuoteOrientation per footprint.
Y2ECX-.327-CDX-2096ECS32.768 kHz crystal2-SMD1$0.32–$0.77QuoteOrientation per footprint.
L1,L2Generic inductorsTBDQi coil/interface and nRF DCDC inductor placeholdersSMD2QuoteQuoteFinal MPNs required before release.
RT1NCP15XH103F03RC or equivalentMurata target10 kΩ NTC, B≈3950 K battery thermistor04021QuoteQuoteMacroFab to source exact Murata. Mount against LiPo cell.
R1CRCW040233R0JNEDCVishay33 Ω RGB LED data resistor04021$0.002–$0.10QuotePlace near MCU GPIO.
R2,R17,R18RC0402JR-0710KLYageo10 kΩ pull-up resistors04023$0.0003–$0.10QuoteR2 = TS/NTC pull-up; R17/R18 = flash WP/HOLD.
R3,R4,R5,R6,R7,R8,R9,R10,R11,R12,R13,R14,R15,R16Generic resistorsTBDPull-ups, Qi programming, biasing placeholders0201/0402 SMD14QuoteQuoteReplace all generic resistors with exact MPNs before MacroFab release.
C51,C52GCM1555C1H470JA16DMurata47 pF NFC matching capacitors04022$0.004–$0.10QuoteTune NFC antenna after layout.
C1–C50,C53–C57Generic capacitorsTBDDecoupling, crystal load, Qi BOOT/RECT/bulk caps0201/0402 SMD55QuoteQuoteReplace generic caps with voltage-rated MPNs before MacroFab release.
TP1–TP4Generic TestpointTBDVBAT/3V3/GND/VSYS test pointsSMD pad4QuoteQuoteDNP or PCB pad per assembly plan.
Board outline / placement result
  • Target 30 × 22 mm was attempted but is below the total component footprint area: 813 mm² of components vs 660 mm² board area.
  • Current feasible compact outline: 40 × 30 mm, 4-layer stackup, 0.15 mm board keepout, double-sided placement.
  • Placement bounding box after auto-placement: about 39.84 × 29.65 mm.
  • Remaining layout work: resolve placement spacing issues and route all airwires before manufacturing.

  • Board outline / placement result