U3 to IC1 Transfer


Phase B has been built. I’m reconciling the executor’s report now, then a fresh reviewer will independently check the destructive switch-node and feedback conditions before I close Stage 2.
Thought for 1 min 36 sec
Reading TPS63802 Stage 2 Verification's report…
Thought for 14 sec
3/3 Verify capacitor evidence, touched-net diffs, ERC, and all negative checks independently

Phase A: verify Stage 1 state, exact-part availability, and TPS63802 footprint geometry

Phase B: replace L3, add and wire U3, and add feedback divider

Verify capacitor evidence, touched-net diffs, ERC, and all negative checks independently

Thought for 7 sec
Awaiting 1 background task
Received notification from "TPS63802 Audit" that it finished — picking the work back up.
Stage 2 build is complete:
  • U3 TPS63802DLAT installed and wired
  • L3 replaced with Murata DFE201612E-R47M=P2
  • R13/R25 feedback divider added
  • Critical switch nodes reported correctly separated: U3 pin 7/L3 pin 2=REG_SW2; U3 pin 9/L3 pin 1=REG_SW1
  • PG is explicitly unconnected; PGOOD_N unchanged
  • Initial ERC reported clean
The independent audit finished, but I cannot retrieve and reconcile its final report because no ACUs remain. That reconciliation, the full 12-item report, and final Stage 2 sign-off remain pending; no further project changes should be made until the audit is reviewed.
Reconcile the TPS63802 audit
Review remaining design checks
Verify regulator implementation
Document Stage 2 decisions

ENC1
R13
Resistance
Resistance
L3
Inductance
Inductance
U1
J2
D1
R25
Resistance
Resistance
U3
U2
RESET
JP1
BOOT
LED2
LED1
C15
Capacitance
0.1uF
R21
Resistance
220Ω
R18
Resistance
10kΩ
R11
Resistance
10kΩ
R15
Resistance
10kΩ
R4
Resistance
22Ω
R3
Resistance
22Ω
R24
Resistance
1 MOhm
R2
Resistance
5.1kΩ
R9
Resistance
100kΩ
R22
Resistance
3kΩ
R12
Resistance
10kΩ
R16
Resistance
10kΩ
R8
Resistance
10kΩ
R6
Resistance
2kΩ
R20
Resistance
220Ω
R23
Resistance
1 MOhm
R10
Resistance
1.18kΩ
J1
R7
Resistance
47kΩ
R1
Resistance
5.1kΩ
R5
Resistance
2kΩ
R19
Resistance
510Ω
R14
Resistance
10kΩ
R17
Resistance
10kΩ
C6
Capacitance
10uF
TP3
C4
Capacitance
22uF
C3
Capacitance
4.7uF
TP6
C12
Capacitance
10uF
TP2
C14
Capacitance
100nF
C7
Capacitance
10uF
C1
Capacitance
4.7uF
C13
Capacitance
1uF
TP7
C11
Capacitance
100nF
C8
Capacitance
10uF
C5
Capacitance
4.7uF
TP1
TP4
TP8
C2
Capacitance
1uF
C10
Capacitance
22uF
TP5
Firmware Starter
PlatformIO Configuration
Create platformio.ini:

Ini


[env:esp32-s3] platform = espressif32@6.8.1 board = esp32-s3-devkitc-1 framework = arduino monitor_speed = 115200 build_flags = -DARDUINO_USB_MODE=1 -DARDUINO_USB_CDC_ON_BOOT=1
The DevKitC board definition is used only for the ESP32-S3 Arduino build configuration; the hardware is the custom ESP32-S3-WROOM-1-N8 board.
Final Pin Map

Table


FunctionGPIOElectrical behavior
Encoder push / wake4Active low, external 10 kΩ pull-up + 100 nF
Encoder A5Active low contact, external 10 kΩ pull-up
Encoder B6Active low contact, external 10 kΩ pull-up
RGB red7Active-high PWM, 510 Ω series resistor
RGB green8Active-high PWM, 220 Ω series resistor
Charger CHG_N9Active-low status input
Charger PGOOD_N10Active-low status input
RGB blue15Active-high PWM, 220 Ω series resistor
USB D− / D+19 / 20Native USB peripheral
BOOT0Internal button/strap only
RESETENInternal button to GND
The hardwired green power LED and JP1 are not firmware-controlled.
Compilable Starter (src/main.cpp)

Cpp


#include <Arduino.h> #include "USB.h" #include "USBHIDKeyboard.h" #include "esp_sleep.h" USBHIDKeyboard Keyboard; constexpr uint8_t PIN_ENC_SW = 4; constexpr uint8_t PIN_ENC_A = 5; constexpr uint8_t PIN_ENC_B = 6; constexpr uint8_t PIN_RGB_R = 7; constexpr uint8_t PIN_RGB_G = 8; constexpr uint8_t PIN_CHG_N = 9; constexpr uint8_t PIN_PGOOD_N = 10; constexpr uint8_t PIN_RGB_B = 15; constexpr uint8_t PWM_CH_R = 0; constexpr uint8_t PWM_CH_G = 1; constexpr uint8_t PWM_CH_B = 2; constexpr uint32_t PWM_FREQ_HZ = 5000; constexpr uint8_t PWM_BITS = 8; volatile int32_t encoderCount = 0; uint8_t encoderState = 0; bool lastButton = HIGH; uint32_t buttonChangedMs = 0; // Valid quadrature transition lookup: previous AB in bits 3:2, new AB in 1:0. const int8_t QUAD_TABLE[16] = { 0, -1, 1, 0, 1, 0, 0, -1, -1, 0, 0, 1, 0, 1, -1, 0 }; void setRgb(uint8_t r, uint8_t g, uint8_t b) { // Common-cathode LED: active-high PWM. ledcWrite(PWM_CH_R, r); ledcWrite(PWM_CH_G, g); ledcWrite(PWM_CH_B, b); } void pollEncoder() { const uint8_t ab = (digitalRead(PIN_ENC_A) << 1) | digitalRead(PIN_ENC_B); const uint8_t transition = ((encoderState & 0x03) << 2) | ab; encoderCount += QUAD_TABLE[transition]; encoderState = ab; } void enterDeepSleep() { setRgb(0, 0, 0); delay(10); gpio_hold_dis((gpio_num_t)PIN_RGB_R); gpio_hold_dis((gpio_num_t)PIN_RGB_G); gpio_hold_dis((gpio_num_t)PIN_RGB_B); esp_sleep_enable_ext0_wakeup((gpio_num_t)PIN_ENC_SW, 0); // Wake on active-low press. Serial.println("Entering deep sleep; press encoder to wake."); Serial.flush(); delay(50); esp_deep_sleep_start(); } void setup() { pinMode(PIN_ENC_A, INPUT_PULLUP); pinMode(PIN_ENC_B, INPUT_PULLUP); pinMode(PIN_ENC_SW, INPUT_PULLUP); pinMode(PIN_CHG_N, INPUT_PULLUP); pinMode(PIN_PGOOD_N, INPUT_PULLUP); ledcSetup(PWM_CH_R, PWM_FREQ_HZ, PWM_BITS); ledcSetup(PWM_CH_G, PWM_FREQ_HZ, PWM_BITS); ledcSetup(PWM_CH_B, PWM_FREQ_HZ, PWM_BITS); ledcAttachPin(PIN_RGB_R, PWM_CH_R); ledcAttachPin(PIN_RGB_G, PWM_CH_G); ledcAttachPin(PIN_RGB_B, PWM_CH_B); setRgb(0, 0, 0); encoderState = (digitalRead(PIN_ENC_A) << 1) | digitalRead(PIN_ENC_B); lastButton = digitalRead(PIN_ENC_SW); Serial.begin(115200); // Native USB CDC with build flags above. Keyboard.begin(); // Adds USB HID keyboard interface. USB.begin(); delay(1000); Serial.println("ESP32 Rotary UI Controller ready"); Serial.println("Commands: r/g/b/off, h=HID test, sleep"); } void loop() { static int32_t lastReportedCount = 0; static uint32_t lastStatusMs = 0; pollEncoder(); if (encoderCount != lastReportedCount) { lastReportedCount = encoderCount; Serial.printf("Encoder count: %ld\n", (long)encoderCount); } const bool button = digitalRead(PIN_ENC_SW); if (button != lastButton && millis() - buttonChangedMs > 20) { buttonChangedMs = millis(); lastButton = button; if (button == LOW) { Serial.println("Encoder push"); } } if (millis() - lastStatusMs >= 1000) { lastStatusMs = millis(); Serial.printf("CHG=%s PGOOD=%s\n", digitalRead(PIN_CHG_N) == LOW ? "charging" : "inactive/done", digitalRead(PIN_PGOOD_N) == LOW ? "valid-input" : "no-input"); } if (Serial.available()) { String command = Serial.readStringUntil('\n'); command.trim(); if (command == "r") setRgb(64, 0, 0); else if (command == "g") setRgb(0, 64, 0); else if (command == "b") setRgb(0, 0, 64); else if (command == "off") setRgb(0, 0, 0); else if (command == "h") Keyboard.print("ESP32 Rotary UI Controller"); else if (command == "sleep") enterDeepSleep(); } delay(1); }
Build and Flash

Bash


pio run pio run -t upload pio device monitor
For first USB-only flashing, hold BOOT, tap RESET, release RESET, then release BOOT to enter the ROM USB download mode. After valid firmware is installed, normal reset should enumerate USB CDC and HID automatically.
Notes
  • Encoder counts are raw quadrature transitions; divide/accumulate in firmware as desired for the accepted 24-detent mechanism.
  • CHG_N is low while charging. PGOOD_N is low when a valid USB input is detected.
  • Always set all PWM channels to zero before deep sleep.
  • Do not assign firmware behavior to LED2 or JP1; they form a hardwired 3V3 indicator path.
  • PlatformIO Configuration

  • Final Pin Map

  • Compilable Starter (`src/main.cpp`)

  • Build and Flash

  • Notes