BQ25185 Charger Topology

El adjunto solicita sólo un documento de cierre de ingeniería. Crearé el plan único con progreso 0–100%, decisiones abiertas, bloqueos y paquete de exportación previsto, sin modificar el diseño ni generar archivos de fabricación.
Estado consolidado: la arquitectura y documentación están avanzadas, pero las decisiones físicas/eléctricas y varios componentes exactos impiden cerrar PCB/fabricación. Crearé el plan de 80% con el backlog ordenado.
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Brand NewDay — Flux 80 Percent Completion Plan

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Mandatory state: BENCH_ONLY / NOT FOR FABRICATION / NOT FOR ENERGIZATION Scope: Engineering closure backlog only. No schematic, PCB, nets, B...
Fase 3 completada sin modificar esquema, PCB, nets, BOM, librerías, placement ni routing.
El plan muestra el avance 0–100%, el estado completo en Flux, decisiones que debe definir el usuario, bloqueos de EasyEDA, paquete final previsto y la secuencia de cierre de 80% a 100%. El estado permanece BENCH_ONLY / 0% fabrication release.
Prepare export package
Fix library gaps
Select passive MPNs
Review closure risks
Plan next schematic fixes

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Phase 2.2 — Proxy Pin Qualification Report
Status: BENCH_ONLY / NOT FOR FABRICATION / NOT FOR ENERGIZATION
Method: Read-only comparison of the current Flux symbol pin numbers/names and package properties against official manufacturer datasheets for the exact target MPNs. No schematic, PCB, nets, BOM, components, placement, or routing were modified.
Result Summary

Table


ReferenceTarget MPNCurrent proxySymbol/pin comparisonPackage comparisonResult
J1DX07S016JA3R1500DX07S016JA1R1500Both are JAE DX07S016 16-position USB Type-C variants; official JAE material indicates common connector family/specification and the same logical USB 2.0 contact set. Exact pin drawing was not exposed for direct terminal-by-terminal verification.Mismatch: JA1 shell-DIP length is 0.9 mm; JA3 shell-DIP length is 1.2 mm. Different official drawings: JA1 SJ121837, JA3 SJ122206.MISMATCH
U9CC1354P106T0RGZRCC1352P1F3RGZRCurrent proxy pins 1–48 exactly match the official CC1354P10 RGZ table: RF_P/N_2.4, RF_P/N_Sub-1G, TX20 P/N, RX_TX, crystals, DIO5–DIO30, supplies, DCOUPL, JTAG, RESET, DCDC_SW, VDDR and VDDR_RF. EP is ground.Current proxy property is QFN-48, 7×7 mm, 0.5 mm pitch with exposed pad; target is TI RGZ VQFN-48, 7×7 mm, 0.5 mm pitch.VERIFIED — symbol/footprint proxy only; silicon/MPN is not a functional substitute
U10MCP41HV51-503E/STMCP45HV51-STMismatch. Target pins: 1 VL, 2 CS, 3 SCK, 4 SDI, 5 SDO, 6 WLAT, 7 SHDN, 8 DGND, 9 V−, 10 P0B, 11 P0W, 12 P0A, 13 V+, 14 NC. Proxy pins: 1 VL, 2 SCL, 3 A1, 4 SDA, 5 A0, 6 WLAT, 7 NC, 8 SHDN, 9 DGND, 10 V−, 11 P0B, 12 P0W, 13 P0A, 14 V+. Pins 2–14 are functionally shifted/different.Both are TSSOP-14, but same package count does not make the pinout compatible.NO PROXY SAFE
U8TPS63030DSKRTPS63030DSKExact match to TI table: 1 VOUT, 2 L2, 3 PGND, 4 L1, 5 VIN, 6 EN, 7 PS/SYNC, 8 VINA, 9 GND, 10 FB, exposed pad PGND.Proxy WSON/VSON-10 2.5×2.5 mm, 0.5 mm pitch, EP 1.2×2.0 mm matches TI DSK0010A. DSKR differs only by large T&R orderable suffix.VERIFIED
U6LM5069MM-1/NOPBLM5069MMX-1/NOPBExact match to TI DGS table: 1 SENSE, 2 VIN, 3 UVLO, 4 OVLO, 5 GND, 6 TIMER, 7 PWR, 8 PGD, 9 OUT, 10 GATE. Both are LM5069-1 latch-off devices.Both are DGS VSSOP-10. MM vs MMX changes reel quantity only.VERIFIED
K1-K3G5LE-14-DC5G5LE-1-DC5Target official pin functions: pin 2 coil, pin 5 coil, pin 1 COM, pin 3 NO, pin 4 NC. Current proxy symbol exposes only numeric pins and the existing schematic treats pins 4/5 as the coil and 1/2/3 as contacts. This conflicts with the official target terminal arrangement.G5LE-1 and G5LE-14 share the 5-pin SPDT family arrangement; -14 is fully sealed while -1 is flux-protected. Mechanical family is similar, but the current symbol/net interpretation is unsafe.MISMATCH
Q4-Q6CSD13380F3CSD13380F3TExact TI assignment: 1 Gate, 2 Source, 3 Drain. Current proxy: 1 G, 2 S, 3 D.Same TI PICOSTAR/YJM 3-pin package, approximately 0.73×0.64 mm; T suffix changes reel quantity only.VERIFIED
L1MSS1246T-683MLBGeneric InductorTarget is a non-polarized two-terminal inductor; generic symbol P1/P2 is electrically neutral and usable only as a logical placeholder.Mismatch: target is 12.0×12.0×4.6 mm with Coilcraft land pattern approximately 5.5×5.0 mm pads and 4.0 mm inner gap. Current generic footprint/layout representation is much smaller and is not the qualified MSS1246T footprint.MISMATCH
Required Actions

Table


ReferenceRequired action before any later design phase
J1Replace with exact DX07S016JA3R1500 footprint from JAE drawing SJ122206; retain symbol only after exact contact table is confirmed.
U9Symbol/footprint pin mapping may remain as a temporary proxy, but exact CC1354P106T0RGZR library identity is still required before BOM/firmware/layout sign-off.
U10Replace with exact MCP41HV51-503E/ST and rewire every interface/power/analog pin; current proxy is unsafe.
U8Proxy is pin/package verified; change only library/orderable identity to exact TPS63030DSKR when available.
U6Proxy is pin/package verified; MM/MMX selection is a procurement quantity decision.
K1-K3Replace exact relay symbol/footprint and correct coil/contact pin interpretation before any energization; continue keeping external contacts unconnected.
Q4-Q6Proxy is verified; choose desired reel suffix for procurement.
L1Assign exact MSS1246T-683MLB footprint and verify current/thermal ratings before layout.
Preserved Constraints
  • AIRTAG_CHG_SYS remains U3.SYS + C5.1.
  • U3.CE remains on AIRTAG_PACK_NEG/GND, never SYS.
  • Q2/Q3 remain DNP / BENCH_ONLY.
  • K1/K2/K3 external contacts remain unconnected.
  • Result Summary

  • Required Actions

  • Preserved Constraints

Brand NewDay Shadow PCB thumbnail
Clean-room BENCH_ONLY shadow schematic and 4-layer PCB proposal for Brand NewDay; not for fabrication or energization.

Properties

Properties describe core aspects of the project.

Pricing & Availability

Distributor

Qty 1

Arrow

$16.13–$22.71

Digi-Key

$1.42

HQonline

$1.99–$2.05

LCSC

$16.36

Mouser

$44.75

TME

$5.37

Verical

$9.04–$14.22

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