Monitoring Horse Body Stats


Here are several strategies to address the limitations you identified, along with recommended component swaps or additions. Feel free to mix-and-match or adapt to your exact constraints:

Table


ChallengeProposed Solution
Reliable optical contact on hairy chest– Use a sensor housing that parts hair and presses the optics against skin (spring-loaded cover or adhesive patch).– Swap to a reflectance PPG module with flexible sensor face, e.g. MAX30112.
Insufficient runtime on CR2032– Move to a rechargeable Li-Po: e.g. a 3.7 V 200 mAh Li-Po cell (search) plus a charger IC like MCP73831.– Use a buck-boost converter to regulate to 1.8 V and step up for BLE peaks.
Motion artifacts– Add a 3-axis accelerometer (e.g. ADXL345) and implement motion-compensation filtering in firmware.– Dynamically adjust LED drive currents and averaging to reject spikes.
Lack of enclosure/ingress protection– Design an IP67-rated silicone overmold or two-piece ABS/PET housing with gasket.– Conformal-coat the PCB and pot critical areas to resist sweat and dust.
Suboptimal BLE antenna and range– Replace module antenna with a purpose-tuned 2.4 GHz chip antenna (e.g. 2.4 GHz Chip Antenna) plus keep-out zone per datasheet.– Route a ground clearance area around antenna.
No offline data buffering– Add low-power serial FRAM or NOR-Flash, e.g. FM24CL64, to log data when out of BLE range.
Equine-specific calibration– Develop calibration curves on live horses (bench test) and store lookup tables in firmware.– Expose user-selectable calibration profiles via BLE DFU for field tuning.
Component count & power overhead– Consolidate to a single BLE + MCU SoC such as nRF52840, which supports PPI for sensor timing and low-power modes, eliminating external regulator and level-shift parts.
These changes will greatly improve reliability, battery life, and ruggedness for continuous horse-chest monitoring.
Search reflectance PPG
Select LiPo and charger
Simulate motion filter
Define antenna keep-out
Choose data logger memory

Schematic of Wearable biosensor MAX30102 Template
U1
Manufacturer Part Number
MAX30102EFD+T
PROG
Manufacturer Part Number
TC2030
U2
Manufacturer Part Number
TLV74018PDQNR
U3
R6
Resistance
470 Ω
R7
Resistance
470 Ω
R2
Resistance
10kΩ
C1
Capacitance
1uF
R1
Resistance
10kΩ
C3
Capacitance
0.1uF
S1
Manufacturer Part Number
SKRPABE010
LED1
R5
Resistance
470 Ω
C2
Capacitance
1uF
R4
Resistance
10kΩ
R3
Resistance
10kΩ
J2

Wearable biosensor MAX30102 Template