ESP32 Vehicle Sensing PCB Design

Work completed
• Project description updated and mermaid system‐architecture flowchart added. • ESP32 module (U1) and DevKitC footprint (U3) placed. • External buck regulator (U2) integrated. • Decoupling and bulk capacitors added: C1, C2, C3. • Resistors for LEDs (220 Ω), echo divider (2.2 kΩ/1 kΩ), I²C pull-ups (4.7 kΩ ×2) added. • Programming/test pads (TP1–TP6), 6-pin sensor header (J1), USB-C (J2), 2-pin power header (J3) placed and nets connected. • Package footprints assigned for all resistors (R1–R6) and capacitors (C1–C3), plus modules (U1–U3). • PCB outline set to 70 mm×40 mm, 2-layer stackup with bottom GND plane configured. • Four corner mounting holes added. • Component availability and lifecycle statuses enriched. • Gerber and Pick-and-Place files exported.
Tasks not performed
• Messaging the user with the raw mermaid code for the system architecture. • Assigning footprints to connectors (J1–J3) and test points (TP1–TP6). • Net classification and trace-width rule setup. • Component placement on PCB. • Auto-routing of nets. • ERC/DRC reviews and fixes. • BOM CSV generation.
Success criteria
  • ESP32 integration, IO mapping, decoupling, power regulation, and component footprints: ✅
  • 2-layer layout, GND plane, connectors, silkscreen, mounting holes: ✅
  • Gerber/PnP export: ✅
  • ERC/DRC and BOM CSV: ⚠️ pending
Next step Run electrical‐rule and design‐rule checks (ERC/DRC) in the schematic and PCB to catch and correct any connectivity or manufacturing errors before placement and routing.
R6
Resistance
4.7 Ω
R3
Resistance
220kΩ
R5
Resistance
4.7 Ω
R4
Resistance
1kΩ
R6 P1 - U1 IO22
R4 P2 - J1 2
U1 IO26 - J1 5
R5 P2 - R6 P2
U1 IO14 - J1 1
U1 IO12 - R3 P1
R3 P2 - R4 P1
R5 P2 - R6 P2
R3 P2 - R4 P1
R5 P1 - U1 IO21
R5 P1 - U1 IO21
J1


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ESP32-Based Compact Vehicle Sensing Board with Ultrasonic, IMU, Wheel Encoder, and LED Indicators (2-Layer PCB)

Properties

Diagram


Provides node_5V Outputs 3.3V GPIO26, GPIO27 GPIO32, GPIO33 UART/Programming 5V Input Signal Lines Indicator Outputs Power Supply ESP32 Module Sensors LED Indicators Connectors Buck Converter

Pricing & Availability

Distributor

Qty 1

Arrow

$1.30–$1.76

Digi-Key

$14.55–$17.07

LCSC

$21.98

Mouser

$4.61

TME

$0.39

Verical

$0.89–$3.09

Controls